EasyManua.ls Logo

EP Equipment CPD30L1-B User Manual

EP Equipment CPD30L1-B
235 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
Service Manual
Electric Forklift Truck
CPD30/35L1-B
CPD30/35L1-S

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the EP Equipment CPD30L1-B and is the answer not in the manual?

EP Equipment CPD30L1-B Specifications

General IconGeneral
Load Capacity3000 kg
Power SourceElectric
Load Center Distance500 mm
Lift Speed (loaded/unloaded)0.4/0.5 m/s
Lift Height3000 mm
Battery Capacity600 Ah
Wheel TypeSolid

Summary

Information and Specifications

After-sales Service Platform

Details the process for claims and maintenance services.

Introduction to the Forklift

Provides a general overview of the electric forklift truck.

Common Tools for Maintenance

Lists essential tools required for maintenance tasks.

General Tightening Torques

Specifies torque values for screws and bolts during maintenance.

Maintenance Procedures

Maintenance Overview and Working Conditions

Outlines general maintenance principles and working environment guidelines.

Cleaning Guidelines

Provides instructions on how to safely clean the forklift.

Inspection Schedule and Requirements

Details regular inspection intervals and requirements for the forklift.

Lubrication Points and Specifications

Specifies lubrication types, amounts, and locations for the forklift.

Structure and Functions of Forklift Components

Overview of Structural Components

Describes the main structural parts and their functions.

Emergency Stop Switch Functionality

Explains the operation and function of the emergency stop switch.

Accelerator Pedal Operation

Details the function and role of the accelerator pedal.

Main Contactor Functionality

Describes the main contactor's role in power circuit control.

Pump Controller and DC-DC Converter

Explains the functions of the pump controller and DC-DC converter.

Chassis System Maintenance and Troubleshooting

Steering Wheel Removal and Installation

Procedure for removing, installing, and troubleshooting the steering wheel.

Cover Removal and Installation

Instructions for removing and installing various covers on the chassis.

Parking Brake Removal and Installation

Procedure for removing and installing the parking brake assembly.

Brake Pedal Removal, Installation, and Faults

Details removal, installation, and common faults of the brake pedal system.

Drive System Components and Troubleshooting

Drive Wheel Removal, Installation, and Faults

Covers procedures for drive wheel maintenance and common issues.

Drive Motor Removal, Installation, and Troubleshooting

Details maintenance and troubleshooting for the drive motor.

Gearbox Removal, Installation, and Faults

Provides procedures for gearbox maintenance and common faults.

Drive Axle Oil and Faults

Information on drive axle oil level checks and common faults.

Operating System Controls

Control Lever Removal, Installation, and Adjustment

Instructions for servicing and adjusting the control lever.

Horn Button Faults and Troubleshooting

Addresses common faults and troubleshooting for the horn button.

Travel Combination Switch Testing

Details testing procedures for the travel direction switch.

Key Switch Troubleshooting

Troubleshooting guide for issues related to the key switch.

Emergency Switch Removal, Installation, and Troubleshooting

Covers servicing and troubleshooting of the emergency stop switch.

Control Switch Troubleshooting

Diagnoses and resolves issues with the control switch.

Hydraulic System Overview and Components

Hydraulic System Overview and Schematic

Provides an overview and schematic diagram of the hydraulic system.

Hydraulic Power Unit and Pump Motor Maintenance

Details removal, installation, and troubleshooting of the hydraulic power unit and pump motor.

Multi-way Reversing Manual Valve Servicing

Covers removal, installation, adjustment, and faults of the hydraulic valve.

Tilt Cylinder Removal, Maintenance, and Installation

Provides detailed procedures for tilt cylinder servicing and maintenance.

Hydraulic System Troubleshooting Guide

Lists common hydraulic system faults and their troubleshooting measures.

Steering System Components and Troubleshooting

Steering Bridge Removal, Installation, and Faults

Details maintenance and troubleshooting for the steering bridge assembly.

Displacement Sensor Servicing and Troubleshooting

Covers removal, installation, and troubleshooting of the displacement sensor.

Steering Cylinder Maintenance

Provides instructions for maintaining and servicing the steering cylinder.

Electrical System Components and Diagnostics

Controller Removal, Installation, and Interface Functions

Explains controller servicing and pin interface functions for different models.

Fuse Information and Testing

Details fuse locations and procedures for checking and testing fuses.

Main Contactor Maintenance and Troubleshooting

Covers servicing and troubleshooting for the main contactor.

Accelerator Pedal Servicing and Troubleshooting

Provides procedures for accelerator pedal maintenance and fault diagnosis.

DC-DC Converter Removal, Installation, and Troubleshooting

Details servicing and troubleshooting for the DC-DC converter.

Combination Light, Headlight, Warning Light Servicing

Covers removal, installation, and troubleshooting of lighting components.

Seat Switch Troubleshooting

Diagnoses and resolves issues related to the seat switch.

Handheld Unit-A (Optional) Operation

Instructions for connecting and using the handheld unit for diagnostics.

Handheld Unit-B (Optional) Fault Detection and Testing

Guide to fault detection, logbook access, and testing with the handheld unit.

Parameter Settings and Adjustments

Details how to set and adjust various operational parameters.

TESTER Menu Functions

Explains the parameters and functions available in the TESTER menu.

Controller Error Messages and Fault Elimination

Lists common controller error codes and their corresponding fault elimination steps.

Electrical Schematic Diagrams

Provides electrical schematic diagrams for the forklift system.

Cable Wiring Diagrams

Illustrates the cable routing and connections within the forklift.

Wiring Harness and Connectors

Details wiring harness and connector information for specific models.

Troubleshooting Common Faults

Preparation Before Troubleshooting

Essential steps to take before beginning troubleshooting procedures.

Troubleshooting Solutions for Common Faults

Lists common faults and provides methods for diagnosis and repair.

Appendix: Service Manual - Mast

Wide-View Two-stage Mast Removal and Installation

Procedure for removing and installing the wide-view two-stage mast.

Lifting Chains Adjustment and Replacement

Details on adjusting and replacing lifting chains for the mast.

Lift Cylinder Servicing Procedures

Covers removal, maintenance, and installation of lift cylinders.

Built-in and External Side Shifter Maintenance

Instructions for servicing built-in and external side shifters.

Three-stage Full Free Mast Removal and Installation

Procedure for removing and installing the three-stage full free mast.

Three-stage Mast Chains Adjustment and Replacement

Details on adjusting and replacing chains for the three-stage mast.

Three-stage Lift Cylinder Servicing

Provides procedures for servicing lift cylinders in a three-stage mast.

Appendix: Service Manual - Battery

Lithium-ion Battery Safety and Warnings

Critical safety precautions and warnings for handling lithium-ion batteries.

Battery Usage and Pre-use Checks

Guidelines for proper battery usage and essential pre-use checks.

Battery Charging Procedures

Detailed instructions for charging the lithium-ion battery safely.

Battery Maintenance and Storage

Covers routine maintenance, storage conditions, and supplementary charging.

Maintenance Schedule

Related product manuals