EP Equipment EPL1531 User Manual

Original Instruction
Part No. 508000003738
V1 07/2020
Operation Manual
EPL1531

EP Equipment EPL1531 Specifications

General

Drive Type	Electric
Load Capacity	1500 kg
Fork Length	1150 mm
Battery Voltage	24 V
Lift Height	3000 mm
Lift Speed (loaded/unloaded)	0.08/0.12 m/s

Summary

Foreword and Safety Notices

Safety Notices and Text Markups

Explains symbols used for safety instructions and important information.

Legal Requirements for Marketing

Declaration and Conformity

Manufacturer's declaration of compliance with directives and conformity statements.

Application and User Responsibilities

User Duties, Attachments, and Modifications

Defines user roles, and rules for attachments/modifications.

Intended and Improper Use

Use Guidelines and Warnings

Describes designed purpose, conditions, and unsafe practices.

Truck Description

Application Scope and Conditions

Specific conditions for truck application, like temperature and altitude.

Truck Assemblies and Components

Component Identification and Diagrams

Diagram and list of major truck parts.

Control Handle Operations

Control Handle Functions and Buttons

Details the buttons and levers on the control handle.

Truck Controls and Indicators

Key Switch and Charging Indicator

Explains the function of the key switch and battery status LEDs.

Emergency Operation Controls

Emergency Reverse Switch Function

Describes the function and use of the emergency reverse button.

Identification Points and Data Plates

Label Locations and Diagrams

Diagrams showing the placement of various labels on the truck.

Truck Data Plate Details

Data Plate Specifications Explained

Explains each item listed on the truck's data plate.

Standard Version Specifications

Performance Data Table

Table of technical performance specifications for the standard model.

Truck Dimensions

Dimensional Specifications Table

Table listing various physical dimensions of the truck.

Performance Data and Electric Engine Specs

Performance Data and Electric Engine

Continued performance data and details on electric engine components.

Dimensional Diagrams

Dimension Schematics Overview

Diagrams illustrating the truck's dimensions and measurements.

Safety Precautions

Pre-Operation Checks and Positioning

Essential checks, safety measures, and guidance on operating posture.

Travel Safety and Guidelines

Travel Operations, Warnings, and Inclines

Rules for safe driving, including speed, obstacles, inclines, ramps, and docks.

Battery Safety Precautions

Handling Acid Batteries Safely

Crucial safety measures and protective equipment for battery handling.

Electromagnetic Compatibility (EMC)

EMC Compliance and Protection

Information on EMC and required protective components.

Transport and Commissioning

Truck Transport and Drive System Operation

Instructions for transport and operating without the drive system.

Initial Use and Break-in Period

First-Time Operation and Break-in Precautions

Preparations for initial operation and guidelines for the break-in period.

Operation Procedures

Operator Safety and Truck Start/Stop

Rules for operators and steps for starting/stopping the truck.

Driving, Steering, and Braking

Driving, Steering, and Braking Methods

How to operate movement, direction, and stop the truck.

Loading and Load Handling

Loading Procedures and Cautions

Guidelines for safely picking up loads, considering weight and stability.

Load Transport and Unloading

Transporting and Unloading Loads

Advice on moving loads, including on slopes, and safe unloading.

Fork Operations and Parking

Fork Adjustment and Truck Parking

How to adjust forks and procedures for secure truck parking.

Slope Operations

Slope Travel and Starting Procedures

Rules for safe travel on inclines and safe starting on slopes.

Hoisting and Handle Installation

Truck Hoisting and Handle Assembly

Instructions for attaching lifting equipment and installing the handle.

Operator Daily Checklist

Daily Inspection and Operational Checks

List of checks for daily inspection and operational functionality.

Battery Maintenance and Charging

Battery Safety, Type, and Charging

Safety measures, battery specs, and charging procedures.

Battery Removal and Installation

Battery Swap Procedure

Step-by-step guide for removing and installing the battery.

Battery Daily Maintenance and Storage

Daily Maintenance and Storage Guidelines

Routine battery cleaning, care, and storage recommendations.

Lithium-Ion Battery Transportation

Transportation Regulations and Precautions

Rules and special measures for transporting lithium-ion batteries.

Pallet Truck Maintenance

Maintenance Safety and Regulations

General safety, environmental rules, and regulations for maintenance personnel.

Servicing and Inspection Intervals

Maintenance Checklist and Intervals

Lists maintenance tasks and their required intervals (W, A, B, C).

Maintenance Tasks Checklist

System Checks and Maintenance

Details checks for various truck systems including brakes, electrics, hydraulics.

Lubrication Points and Procedures

Lubricant Application Points and Diagrams

Diagrams showing where to apply lubricants on the truck.

Lubricant Specifications and Tables

Lubricant Types, Amounts, and Sliding Surfaces

Details lubricant codes, types, amounts, and sliding surface lubrication.

Maintenance Instructions

Preparation and Cover Removal

Safety steps for maintenance and instructions for removing truck covers.

Maintenance Procedures

Adding Oil, Grease, and Checking Fuses

Steps for adding fluids, grease, and checking fuses.

Recommissioning and Decommissioning

Recommissioning, Decommissioning, and Restoration

Procedures for returning to service, storage, and reactivation.

Safety Checks and Tire Replacement

Periodic Safety Checks and Tire Replacement

Requirements for safety inspections and guidelines for tire changes.

Troubleshooting Guide

Fault Diagnosis, Actions, and Error Messages

Lists faults, causes, actions, and how to interpret error messages.

LED Fault Indicator Diagnostics

Thermal, Throttle, and Speed Faults

Explains error codes related to temperature, throttle, and speed issues.

Troubleshooting Error Codes

Brake, HPD, Wiring, and Battery Faults

Details error codes for brake, HPD, wiring, and battery faults.