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EP Equipment CPD15/18/20FVD8(-C) User Manual

EP Equipment CPD15/18/20FVD8(-C)
127 pages
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Part No.508000004049
V3 10/2022
CPD15/18/20FVD8(-C)
CPD15/18/20/25F8/18F8-H
Operation Manual
CPD18/20FVL
Electric forklift truck

Table of Contents

Questions and Answers:

EP Equipment CPD15/18/20FVD8(-C) Specifications

General IconGeneral
BrandEP Equipment
ModelCPD15/18/20FVD8(-C)
CategoryForklifts
LanguageEnglish

Summary

Foreword

Safety Notices and Text Mark-ups

Explains safety instructions and important explanations indicated by graphics.

Declaration

A Introduction

Intended Use and Safety

Defines intended use, duties of the user, and safety considerations for truck operation.

Attachments and Modifications

Covers mounting of attachments and consequences of unauthorized modifications.

Improper Use and Handover

Lists prohibited uses and procedures for truck handover upon delivery.

B Truck Description

Application and Features

Describes the truck's application, features, and operating environment.

Truck Assemblies Overview

Identifies major components of the truck.

Display System Overview

Details the functions and indicators of the truck's display unit.

1.2 Controls

Steering, Key Switch, and Hand Brake

Explains the operation of steering, key switch, and hand brake lever.

Driving Controls

Covers horn, travel combination switch, and combination light switch operations.

Operator Interface Controls

Details light switch, emergency stop, steering column adjustment, and pedals.

Lever Controls

Describes the function of lift, tilt, side shifter, and attachment levers.

1.2.3 Components

Major Truck Components

Identifies and describes key parts like fork stopper, overhead guard, chassis, and headlights.

Load Backrest and Fork Adjustments

Explains the importance of load backrest and procedures for fork adjustment/replacement.

Caution Light and Safety Features

Covers caution light, safety steps, handrails, and rear lights.

1.2.4 Cover and Seat

Battery Hood and Mirrors

Procedures for opening/closing battery hood and adjusting rearview mirrors.

Seat Adjustment and Safety Belt

Details seat adjustment and safety belt usage and checks.

1.3 Standard Version Specifications

Performance Data

Provides technical specifications for truck performance.

Dimensions

Lists detailed dimensions of the truck models.

1.4 Identification points

1.5 Truck data plate

1.6 The load capability chart

C Safety

Before Operation and General Safety

Covers pre-operation checks and general safety regulations for forklift operation.

Truck Familiarization and Permissions

Emphasizes knowing the truck and authorized operation.

Safe Operation Practices

Details safe driving, turning, load handling, and rider prohibition.

Work Area Safety and Load Handling

Safe working environment, attachments, and bridge plate operation.

Protective Guards and Mast Safety

Discusses overhead guards, load backrests, and mast safety.

Load Positioning and Tilting

Guidelines on off-center loads and safe mast tilting procedures.

Maneuvering and Parking Safety

Safety tips for turning, cornering, ramp operation, and parking.

Lighting and Environmental Safety

Importance of adequate lighting and avoiding hazardous conditions.

Load Stability and Handling Precautions

Addresses load instability factors and safe handling practices.

Tip-Over Safety Procedures

Instructions to follow in case of a truck tip-over.

Work Area and Load Safety

Checks for work area, load carrying, fire safety, and hydraulic risks.

Risk Assessment and Braking

Covers residual risks, braking distance, and gradient considerations.

Battery Safety Precautions

Essential safety guidelines for handling lead-acid batteries.

Safety Standards and EMC

Compliance with safety instructions, standards, and electromagnetic compatibility.

D Transport and Commissioning

Truck Transport Procedures

Guidelines for safely transporting the forklift truck.

Using Hoists for Lifting

Procedures and safety for lifting the truck with a hoist.

Towing Regulations and Procedures

Rules and steps for safely towing the forklift.

1.3 The structure and stability of truck

Truck Structure and Load Stability

Explains basic truck structure, load center, and wind load effects on stability.

Gravity Center and Stability Zone

Details how gravity center affects truck stability and defines the stability zone.

1.4 First-Time Truck Operation

Using the Truck for the First Time

Instructions for initial use after delivery.

During Running-In Period

Guidelines for the break-in period of new forklifts.

E Operation

Pre-Operation Checks and Brake Test

Daily checks and testing the service brake before operating the truck.

Truck Start-up and Driving Basics

Covers switching on the truck and basic driving, steering, and braking procedures.

Steering, Braking, and Parking

Explains steering mechanics, braking types, and safe parking procedures.

Loading and Lifting Loads

Details fork spacing, safe load lifting, and maneuvering.

Transporting Loads and Parking

Guidelines for transporting loads and securely parking the truck.

Gradient Operation Safety

Safety measures for driving on ascending and descending gradients.

Operator Daily Checklist

A checklist for daily inspection of the truck's condition and functions.

F Battery Maintenance & Charging & Replacement

Battery Type and Dimension Details

Table listing battery types, capacities, dimensions, and chargers.

Battery Level Check and Charging

Procedure to check battery level and detailed charging instructions.

Battery Removal and Installation

Instructions for safely removing and installing truck batteries.

G Truck Maintenance

Safety and Environmental Protection

Guidelines for safe maintenance operations and environmental responsibility.

Maintenance Safety Regulations

Rules for personnel, lifting, cleaning, and electrical system work.

Servicing and Inspection Intervals

Explains service intervals and the importance of regular servicing.

Maintenance Checklist Overview

Provides a checklist for routine maintenance tasks.

Lubrication Points

Identifies lubrication points and specifies lubricant types.

Wheel Removal and Installation

Procedures for removing and installing steer and drive wheels.

Fluid Level Checks

Instructions for checking gear oil, drive axle oil, and hydraulic oil levels.

Electrical Fuses Check

Instructions for checking and replacing electrical fuses.

Decommissioning and Disposal

Steps for taking the truck out of service and its proper disposal.

H Troubleshooting

Power Supply Failures

Identifies causes and solutions for vehicle power outage issues.

Travel Function Failures

Addresses issues with forward/reverse movement and speed.

Hydraulic System Failures

Troubleshooting for lift and lower function failures.

Lift and Lowering Issues

Addresses slow lifting/lowering and unstable lifting/lowering of loads.

Steering System Failures

Troubleshooting guide for problems related to vehicle steering.

Other Failures

Covers issues with lights not working and the horn not sounding.

APPENDIX 1

Lead-acid battery operating instructions

Guidelines for safe use and maintenance of lead-acid batteries.

Battery Safety and Warnings

Essential safety precautions when operating or handling batteries.

Battery Use and Charging

Covers pre-use checks, discharging, and charging procedures for batteries.

Battery Temperature and Maintenance

Details temperature effects and daily/weekly maintenance tasks.

Battery Condition and Specific Gravity

How to check battery condition, electrolyte level, and specific gravity.

Monthly Maintenance and Battery Health

Procedures for monthly checks and identifying normal battery function.

Battery Care, Storage, and Troubleshooting

Guidelines for cleaning, storing, troubleshooting, and analyzing battery faults.

APPENDIX 2

Lithium-ion battery operating instructions

Guidelines for safe use and maintenance of lithium-ion batteries.

Lithium Battery Use and Safety Rules

Covers safe usage, intended use, and foreseeable misuse of lithium batteries.

Lithium Battery Safety and Warnings

Provides critical safety warnings and operational instructions for lithium batteries.

Hazard of Faulty or Discarded Battery

Addresses risks associated with damaged batteries and proper disposal procedures.

Battery Instructions and Indicators

General instructions for lithium batteries and explanation of battery indicators.

Lithium Battery Nameplate

Information provided on the lithium battery nameplate.

Charging Lithium Batteries

Procedures and safety precautions for charging lithium batteries.

Battery Storage and Transportation

Guidelines for storing and transporting lithium-ion batteries safely.

Disposal and Recycling Requirements

Procedures for disposing of and recycling lithium-ion batteries.

Common Lithium Battery Problems and Solutions

Troubleshooting common issues with lithium-ion battery systems.

1.9 Service

Daily Maintenance Procedures

Routine maintenance tasks to be performed daily for the battery system.

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