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ep ES10-10WA User Manual

ep ES10-10WA
41 pages
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Table of Contents

Questions and Answers:

ep ES10-10WA Specifications

General IconGeneral
Brandep
ModelES10-10WA
CategoryForklifts
LanguageEnglish

Summary

Correct Use and Application

Chapter 1 Stacker Description

Application

Describes the stacker as a four-wheel, tiller-guided electric stacker designed for lifting and transporting palletised goods on level floors.

Assemblies

Illustrates and lists the main components of the electric pallet stacker with item numbers for reference.

Standard Version Specifications

Details technical specifications, including performance data and dimensions for various stacker models.

Conditions of Use

Specifies the acceptable ambient temperature range for operation and conditions requiring special equipment or authorization.

Identification Points and Data Plates

Locates identification markings and explains the importance of data plates on the stacker for information and compliance.

Stacker Data Plate Details

Explains the fields and information found on the stacker's data plate, including product name, serial number, and capacity.

Capacity Chart Explanation

Describes how to interpret the capacity chart, which shows the relationship between load center and weight of loads.

Chapter 2 Operation

Operator Safety Regulations

Outlines essential safety rules for operators, including authorization, responsibilities, unauthorized use, damage reporting, and hazardous areas.

Controls and Displays

Identifies and explains the function of various controls and display instruments on the stacker, such as Emergency Stop and battery indicator.

Starting Up the Stacker

Details the pre-operation checks and the procedure for safely switching on and starting the stacker.

Safety Regulations for Stacker Operation

Covers specific safety rules for operating the stacker, including travel routes, driving conduct, and visibility requirements.

Travelling, Steering, Braking

Explains how to travel, steer, and brake the stacker, including emergency stop and automatic braking functions.

Collecting and Depositing Loads

Details the procedures for safely collecting and depositing loads, including lifting and lowering operations.

Parking the Stacker Securely

Provides instructions on how to securely park the stacker when it is not in use, ensuring safety and stability.

Battery Discharge Indicator

Explains the LED indicators for battery residual capacity, their colours, and the conditions they represent.

Operating Hours Display

Describes the LCD display for operating hours, indicating the range and what activity is logged.

Power Up Test

Details what the display shows on power up and explains the low voltage protection function of the vehicle.

Troubleshooting

Guides users on identifying and rectifying common faults or operational issues with the stacker, providing possible causes and actions.

Chapter 3 Battery Maintenance, Charging & Replacement

Battery Safety Regulations

Details crucial safety precautions for handling, charging, and disposing of batteries, including fire protection and personal safety measures.

Battery Specifications

Explains how to read the battery data plate and ensure correct battery installation and securing within the stacker compartment.

Exposing the Battery

Provides instructions on how to safely expose the battery for maintenance or charging, including panel removal.

Charging the Battery

Outlines the procedure for charging the battery, emphasizing safety regulations and proper connection to the charger.

Battery Removal and Installation

Details the steps for safely removing and installing batteries, covering precautions for short circuits and proper handling.

Chapter 4 Stacker Maintenance

Operational Safety and Environmental Protection

Emphasizes performing servicing according to intervals, using original parts, and adhering to environmental regulations for disposal of consumables.

Maintenance Safety Regulations

Covers safety protocols for maintenance personnel, including lifting, jacking, cleaning, and handling electrical systems and welding.

Servicing and Inspection

Highlights the importance of regular servicing and inspection, defining service intervals (W, A, B, C) and initial run-in period checks.

Maintenance Checklist

Provides a detailed checklist of inspection and maintenance tasks categorized by system (Brake, Electrics, Power Supply, Travel, etc.) with service intervals.

Lubrication Schedule

Illustrates the lubrication points on the stacker and indicates where hydraulic oil and transmission oil should be checked and filled.

Fuels, Coolants, and Lubricants

Lists the types of fuels, coolants, and lubricants required for the stacker, along with handling instructions and their specific uses.

Preparing for Maintenance

Details essential preparations before maintenance, including parking securely, disconnecting the battery, and securing raised components.

Removing Front Panel

Provides step-by-step instructions for safely removing the front panel of the stacker.

Removing Drive Panel

Details the procedure for removing the drive panel, including tiller positioning and screw removal.

Replacing the Drive Wheel

Details the procedure for replacing the drive wheel, emphasizing that this must be performed by authorised service personnel.

Checking Hydraulic Oil Level

Explains how to check the hydraulic oil level, including identifying the level display and when to perform the check.

Checking Transmission Oil Level

Provides instructions for checking the transmission oil level and the recommended intervals for adding transmission oil.

Gauze Filter Maintenance

Details the steps for flushing or replacing the gauze filter, including preparation and assembly procedures.

Checking Electrical Fuses

Outlines the process for checking electrical fuses, including their ratings and replacement if necessary, referencing a table for details.

Recommissioning

Lists the essential checks and operations required to recommission the stacker after cleaning or repair work.

Prior to Decommissioning

Details necessary measures to take before decommissioning, including cleaning, checking brakes, and lubricating components.

During Decommissioning

Specifies actions to be taken during decommissioning, such as regular battery charging to prevent self-discharge.

Restoring After Decommissioning

Provides steps for restoring the stacker to operation after a decommissioning period, including cleaning, lubrication, and starting procedures.

Regular Safety Checks

Mandates annual safety inspections and checks after unusual incidents, conducted by qualified personnel to ensure operational safety.

Final Decommissioning and Disposal

Specifies that final decommissioning and disposal must comply with national regulations, particularly for batteries, fuels, and electronic systems.

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