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ESAB Aristo Origo Arc 4001i User Manual

ESAB Aristo Origo Arc 4001i
74 pages
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0740 800 197 Valid for serial no. 833-xxx-xxxx 852-xxx-xxxx100621
Aristo Origo
Arc 4001i
Mig 4001i
Service manual

Table of Contents

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ESAB Aristo Origo Arc 4001i Specifications

General IconGeneral
Input Voltage3 x 400 V
Protection ClassIP23
Input Frequency50/60 Hz
Efficiency85 %
Power Factor0.93
Duty Cycle60% at 400 A, 40°C
Welding ProcessMMA, TIG

Summary

READ THIS FIRST

TECHNICAL DATA

WIRING DIAGRAM

Component description

Lists components with their descriptions and references.

DESCRIPTION OF OPERATION

15 The power module

Describes the main power module, its function and components.

15AP1 Power board

Details the power board, its circuits and components.

15AP2 Gate driver board

Describes the gate driver board and its functions.

20AP1 Control board

Describes the control board and its functions.

20AP1:8 Current sensor

Details the current sensor and its operation.

20AP2 Relay board

Describes the relay board and its functions.

20AP2:3 Starting sequence

Details the power source starting sequence.

FAULT CODES

Fault code description, power source

Details specific fault codes for the power source.

SERVICE INSTRUCTIONS

How do we prevent ESD damage?

Details methods for preventing Electrostatic Discharge damage.

ESAT service kit

Describes the ESAT software and service kit.

Service traps

Power components

Warnings and guidance for mounting power components.

Checking the IGBT transistors

Mounting components on the heat sink

15Q1, 15Q2 IGBT transistors

Fitting instructions for IGBT transistors.

Soft starting

Checking the gate pulses from circuit board 20AP1

Procedure for checking gate pulses from the 20AP1 board.

Checking the gate pulses from circuit board 15AP2

Checking the overvoltage and undervoltage threshold values

Calibrating the current sensor signal

MIG power sources, calibration of the arc voltage feedback

IN-SERVICE INSPECTION AND TESTING

Periodic inspection and test

Outlines periodic inspection and testing procedures.

Electrical test

Functional test

SAFETY

INSTALLATION

Mains supply

Details mains supply requirements and considerations.

OPERATION

Turning on the power source

Explains the procedure for powering on the unit.

MAINTENANCE

Replacing and cleaning the dust filter

Details the procedure for replacing and cleaning the dust filter.

FAULT-TRACING

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