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ESAB Aristo Mig 4004i Pulse User Manual

ESAB Aristo Mig 4004i Pulse
34 pages
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Aristo®
Instruction manual
0463 431 101 GB 20171105
Valid for: serial no. 551-, 627-, 704-xxx-xxxx
Mig 4004i Pulse,
Mig4004iPulseWeldCloud™
380-460 V

Questions and Answers:

ESAB Aristo Mig 4004i Pulse Specifications

General IconGeneral
Input Voltage3 x 400 V
Number of Phases3
Input Frequency50/60 Hz
Rated Input Current16 A
Duty Cycle (40°C)60%
Wire Diameter (MIG)0.8-1.6 mm
Enclosure ClassIP 23
Rated Output at 60% Duty Cycle400 A at 34 V

Summary

SAFETY

Meaning of symbols

Explains warning symbols like DANGER, WARNING, CAUTION, indicating different hazard levels.

Safety precautions

Covers user responsibilities, workplace safety, personal protective equipment, and general operational precautions.

INTRODUCTION

Equipment

Lists items included with the welding power source, such as cables and manuals.

TECHNICAL DATA

Enclosure class

Explains IP code for protection against solid objects and water, indicating suitability for indoor/outdoor use.

Application class

Explains the 'S' symbol indicating use in areas with increased electrical hazard.

INSTALLATION

Location

Instructions for positioning the welding power source to ensure proper cooling air flow.

Lifting instruction

Visual guidance on the correct procedure for safely lifting the welding power source.

Mains supply

Notes on mains supply requirements and compliance with relevant IEC standards for safe connection.

OPERATION

Connections and control devices

Details the various connection terminals and control elements located on the power source unit.

Symbols

Explains symbols used on the control panel and indicators for power supply and thermal status.

Connection of welding and return cable

Guides on connecting welding and return cables, including recommended current values and cable lengths.

Turning the power source on/off

Instructions for operating the main power switch and its effect on welding data storage.

Fan control

Explains the automatic fan control system and its energy-saving mode after welding stops.

Thermal protection

Describes the thermal protection circuit and its behavior when internal temperature becomes too high.

VRD (Voltage Reducing Device)

Explains the VRD function for reducing open-circuit voltage and its activation by service personnel.

Remote control unit

Directs users to the control panel manual for detailed operation of the remote control unit.

Arc voltage feedback

Discusses the importance of arc voltage feedback for MIG/MAG welding and its compensation methods.

MAINTENANCE

Inspection and cleaning

Provides instructions for inspecting and cleaning the power source, including dust filter maintenance.

TROUBLESHOOTING

Error codes for Mig 4004i WeldCloud ™™

Details error codes indicated by the red LED and their meanings for WeldCloud™™ connectivity.

ACCESSORIES

Trolleys

Lists various trolley models and their compatibility with welding power sources.

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