EasyManua.ls Logo

ESAB Mig 4004i User Manual

ESAB Mig 4004i
28 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
Instruction manual
0463 279 101 GB 20180831
Valid for: serial no. 806-xxx-xxxx
Mig 4004i, Mig 5004i

Questions and Answers:

ESAB Mig 4004i Specifications

General IconGeneral
Rated Input Current22 A
Output Current Range30-400 A
Duty Cycle60% at 400 A
Wire Diameter Range0.8-1.6 mm
Cooling MethodForced Air
Protection ClassIP23
Power Factor0.93
Input Voltage400 V
Efficiency85%

Summary

EU DECLARATION OF CONFORMITY

Equipment Type and Designation

Details the type and designation of the welding power source.

Manufacturer and Standards Compliance

Lists manufacturer details and harmonized standards used in the product's design.

Declaration of Conformity Statement

Declares the equipment's compliance with stated safety requirements.

SAFETY

Understanding Safety Symbols

Explains the meaning of danger, warning, and caution symbols for safe operation.

General Workplace and User Safety

Outlines essential safety precautions for users and the work environment.

Personal Protective Equipment

Details recommended personal safety equipment for welding operations.

Operational Safety Precautions

Lists general precautions for safe operation and maintenance.

Specific Hazard Warnings

Covers electric shock, EMF, fumes, arc rays, and noise hazards.

Equipment Misuse and Disposal Guidance

Warns against misuse, clarifies intended use, and guides on electronic waste disposal.

INTRODUCTION

Product Overview and Supplied Equipment

Introduces the welding power sources and lists included accessories.

TECHNICAL DATA

Electrical and Performance Specifications

Details mains voltage, current, power, and efficiency specifications.

Operational Limits and Environmental Data

Covers temperature ranges, sound pressure, dimensions, and weight.

Technical Terminology Explanations

Clarifies terms like Ssc min, Zmax, duty cycle, enclosure, and application class.

INSTALLATION

Location and Lifting Procedures

Guides on selecting the location and safe lifting of the unit.

Mains Supply Requirements

Details the necessary mains supply specifications and compliance.

Fuse and Cable Recommendations

Provides recommended fuse sizes and minimum cable areas for installation.

Voltage Connection and Cable Management

Explains voltage connection adjustments and mains cable replacement.

OPERATION

Safe Handling and Equipment Securing

Emphasizes safe handling practices and securing the equipment.

Unit Controls and Connections Overview

Identifies and explains the function of controls, indicators, and connection terminals.

Welding and Return Cable Connection

Details the correct procedure for connecting welding and return cables.

Power Source On/Off Procedure

Explains how to turn the power source on and off.

Key Operational Features

Covers fan control, overheating protection, remote controls, and VRD function.

Welding Modes Explained

Describes MIG/MAG, FCAW-S, and MMA welding processes.

MAINTENANCE

Safety Precautions for Maintenance

Outlines critical safety warnings and cautions before performing maintenance.

Inspection and Cleaning Procedures

Details regular inspection and cleaning of the unit, including the dust filter.

Welding Torch Wear Parts

Discusses the importance of cleaning and replacing welding torch wear parts.

TROUBLESHOOTING

Common Faults and Corrective Actions

Provides guidance on diagnosing and resolving common operational faults.

ORDERING OF SPARE PARTS

Spare Parts and Service Information

Guides users on how to order spare parts and emphasizes using authorized technicians.

DIAGRAM

Electrical Schematic Diagram

Presents the electrical schematic diagram of the welding power source for reference.

ORDERING NUMBERS

Product and Accessory Ordering Codes

Lists ordering numbers for the welding power source, manuals, and related accessories.

WEAR PARTS

Dust Filter Wear Part

Identifies the dust filter as a wear part and provides its ordering number.

ACCESSORIES

Trolleys and Handling Accessories

Lists trolleys, adapter kits, and stabilizers for moving and supporting the equipment.

Wire Feed Units and Cooling Systems

Details various wire feed units and cooling units available as accessories.

Connection Sets and Remote Controls

Lists connection sets of various lengths and types of remote controls.

Specialized Remote Controls and Cables

Describes specific remote control units and cables for advanced operations.

Related product manuals