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ESAB Aristo Mig 5000i User Manual

ESAB Aristo Mig 5000i
32 pages
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Aristo®
Instruction manual
0459 290 401 GB 20171107
Valid for: 608-, 613-xxx-xxxx
Mig5000i,
Mig5000iWeldCloud™
400 V

Questions and Answers:

ESAB Aristo Mig 5000i Specifications

General IconGeneral
Input Voltage3 x 400 V
Output Current500 A
Duty Cycle60%
Duty Cycle at 400 A100%
Protection ClassIP 23
Wire Diameter Range0.8 - 1.6 mm
Welding ProcessesMIG/MAG
Power SourceInverter

Summary

SAFETY

General Safety Guidelines

Covers basic safety rules for personnel and workplace.

Specific Hazard Warnings

Details risks like electric shock, fumes, arc rays, fire, and noise.

Environmental Disposal

Instructions for disposing of electronic equipment responsibly.

INTRODUCTION

Equipment

Lists the items included with the welding power source.

TECHNICAL DATA

Specifications and Ratings

Details operating temperature, dimensions, weight, insulation, and power specifications.

INSTALLATION

Lifting Instructions

Provides guidance on safely lifting the welding power source and trolleys.

Placing the Equipment

Specifies positioning requirements for adequate cooling and operation.

Mains Power Supply Requirements

Outlines necessary mains voltage, fuse sizes, and cable area requirements.

CAN Bus Terminating Resistor

Explains the need and placement of terminating resistors for communication.

Connecting Multiple Wire Feed Units

Describes how to connect up to four wire feed units to one power source.

Two Wire Feed Unit Connections

Details connection kits and recommendations for two wire feed units.

Four Wire Feed Unit Connections

Details connection kits and recommendations for four wire feed units.

OPERATION

Connections and Control Devices

Identifies and describes all external connection ports and indicators on the unit.

Powering On and Off

Instructions for operating the main power switch and managing power interruptions.

Fan and Overheating Control

Explains the automatic fan operation and thermal overload protection features.

Cooling Unit Operation

Details coolant level, flow guard, and welding start/stop procedures.

Remote Control Unit Usage

Instructions on connecting and using the remote control unit for operation.

WeldCloud™ Unit Functionality

Describes the connectivity and features of the WeldCloud™ unit for monitoring.

MAINTENANCE

Daily Maintenance Checks

Lists essential daily checks for cables, connections, and coolant levels.

Maintenance When Necessary

Procedures for cleaning dust filters and topping up coolant as needed.

Annual Maintenance

Tasks to be performed at least once a year, including cleaning and coolant change.

FAULT TRACING

Troubleshooting Common Issues

Provides a guide to diagnose and resolve common welding faults and performance issues.

ORDERING SPARE PARTS

Spare Parts Ordering Procedure

Explains how to order parts, use original parts, and required information.

DIAGRAM

ORDERING NUMBERS

SPARE PARTS LIST

ACCESSORIES

Remote Control Units

Lists various remote control units and their specifications for system integration.

Cables and Connection Sets

Details different lengths and types of cables and connection sets for system configuration.

Ancillary Accessories

Lists additional accessories like water flow guards, MMC kits, and connection sets.

Cooling Unit and Coolant

Lists specific cooling units and the recommended ESAB ready mixed coolant.

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