Etnyre Black-Topper User Manual

E.D. ETNYRE & CO. - 1333 S. Daysville Road - Oregon, Illinois 61061
Phone: 815-732-2116 or 800-995-2116 – Fax: 800-521-1107 – www.etnyre.com
Parts/Service: 888-586-1899 – CustomerService@etnyre.com
Asphalt Distributor
with Touch Screen Controls
Operation - Maintenance - Safety
Black-Topper®
Starting with Serial Number S9000
Standard and Variable Width Spray Bar
With Touch Screen Controls
R
R
M-103-22

Etnyre Black-Topper Specifications

General

Brand	Etnyre
Model	Black-Topper
Category	Construction Equipment
Language	English

Summary

Warranty

Warranty Coverage and Limitations

Details the twelve-month warranty, obligations, exclusions, and conditions for the product.

General Safety Instructions

Safety Precautions and Hazard Levels

Defines signal words (DANGER, WARNING, CAUTION) and hazard seriousness levels.

Fluoroelastomer Handling and Hazards

Guidelines for handling fluoroelastomers, potential hazards, and neutralization procedures.

Fire and Explosion Prevention

Safety measures to prevent fires and explosions related to burners and flammable materials.

Introduction

Reporting Safety Defects

Instructions for reporting vehicle defects to NHTSA and Etnyre for safety investigations.

Component Location and Identification

Overview of rear, side, and spray bar components with diagrams.

Preparing for Operation

Setup Screen Parameters

Details adjustable parameters on Setup Page 1, including Pump Threshold and Minimum Flow.

Machine Calibrations

Procedures for calibrating components like Smart Cylinders, Pump EDC, Radar, and Tank Level Sensor.

Display Screen Settings

Configuration options for the touchscreen display, including backlight, touch point, and screen saver.

Operation Modes

Main Controls and Home Screen

Overview of the main controls, operation modes, and pump control on the Home screen.

Burner Control and Ignition

Instructions for operating the burners, adjusting temperature, and ignition procedures.

Spraying Through the Spray Bar

Procedures for setting up and performing spraying operations using the spray bar.

Suck Back Operation

Steps for performing suck back operations, including handspray suckback and override features.

Troubleshooting

Common Spray Issues and Solutions

Table of common spray problems (fogs, streaks, pressure) and their remedies.

Pump and Hydraulic System Troubleshooting

Addresses pump issues (not turning, slow, overheating) and hydraulic oil problems.

Maintenance

Gun Assembly and Electrode Settings

Procedures for installing the gun assembly and setting electrodes for proper operation.

Etnyre P-15 Pump Servicing

Detailed instructions for vacuum checks, pump disassembly, inspection, and impeller installation.

Hydraulic Fluid Requirements and Contamination

Information on fluid quality, viscosity, temperature limits, and contamination control for hydraulic systems.

Electrical Schematic

Cab Control Box Wiring Diagrams

Detailed wiring diagrams for the cab control box components and connections.

Rear Control Box and Options Wiring Diagrams

Wiring schematics for the rear control box, options, and various modules.

Appendices

Appendix A - Valve Abbreviations (Standard Bar)

List of abbreviations for valve functions related to the standard spray bar.

Appendix B - Valve Abbreviations (Variable Width Bar)

List of abbreviations for valve functions specific to the variable width spray bar.

Appendix C - USB Application Update

Step-by-step guide for updating the touchscreen and computer software via USB.

Appendix D - Default GPM & LPM Chart

Table of default flow rates in Gallons Per Minute (GPM) and Liters Per Minute (LPM) for various operation modes.

Etnyre Spraybar Nozzles

Nozzle Part Numbers and Flow Rate Specifications

Catalog of spraybar nozzles with part numbers, descriptions, and application flow rates.

Serial Number Plate Location

Decimal Equivalent Chart

Table providing decimal equivalents for fractional measurements.