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Everlast PowerPro 164Si - User Manual

Everlast PowerPro 164Si
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Operators Manual
Publish Date: Feb. 2020
EVPP164SI2021 Rev. 1
USA/North America
©Everlast Power Equipment
AC/DC
PULSE
160A
DC
130A
120/240V
1 Phase
Welders, Plasma Cutters, Multi-Process
Safety, Setup and General Use Guide
FUNCTION: AC/DC TIG with Pulse Function/ DC Stick/ Plasma
PURCHASE DATE:
WELDER SERIAL NUMBER:
OPTIONAL ACCESSORY SERIAL NUMBER:
DC
40A
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Summary

Who do I contact?

USA Technical Support Contact

Contact details for technical assistance and troubleshooting.

Safety Warnings, Dangers, Cautions and Instructions

Eye Protection Requirements

Mandatory use of approved safety glasses for eye protection during welding.

Welding Helmet and Safety

Requirement for approved welding helmets with correct shade.

Personal Protective Equipment (PPE)

Mandatory use of proper PPE for welding/cutting operations.

Electrical Shock and Electrocution Dangers

Dangers of electrical shock and electrocution during welding operations.

Fire Prevention and Precautions

Guidelines for preventing fires and necessary precautions during welding.

Gas Cylinder Safety Precautions

Safety measures for handling high-pressure welding gas cylinders.

Getting Started: Unit Setup

Powering Up and Testing the Unit

Steps for powering up and testing the welder's functions.

Connecting to Power Outlet

Connecting to Power Outlet

Instructions for connecting the unit to the electrical outlet.

Tungsten Type Selection

Tungsten Grinding Safety

Safety precautions to observe during tungsten grinding.

Tungsten Grind and Waveform Effects

Avoiding Tungsten Balling with Inverters

Critical advice on preventing tungsten balling with inverter welders.

Tungsten Size Selection and Guidelines

Tungsten Size Recommendations

Guidelines for selecting the correct tungsten diameter based on amperage.

TIG Torch Polarity and Connections

TIG Polarity and Connections

Correct polarity and connection for TIG welding torch.

TIG Torch Connection Points

Identifying where to connect the TIG torch.

Water Cooler Operation Warning

Critical warning regarding the operation of water-cooled torches.

Stick and Plasma Connections

Welding Rod Compatibility

Information on compatible welding rods for the unit.

Plasma Gouging;Cutting Prohibition

Prohibition of using the unit for plasma gouging.

Plasma Polarity Selection

Selection of correct polarity for plasma cutting.

Welding Terms and Functions Explained

AC Balance Explained

Detailed explanation of AC balance and its effects on welding.

Understanding AC Balance

Graphic explanation of AC balance and its impact.

Effects of AC Balance Adjustment

How AC balance adjustment affects weld quality.

Welding Functions Explained

AC Frequency Explained

Explanation of AC frequency and its role in welding.

AC Frequency Control Function

How AC frequency affects arc characteristics and weld quality.

High Frequency (HF) Start

How the High Frequency start feature works.

Performing an HF Arc Start

Step-by-step guide for initiating an HF arc start.

Advanced Welding Functions

No Continuous HF on AC Explained

Reason for the absence of continuous HF on AC welding.

Lift Start Operation

How the Lift Start feature works.

Performing a Lift Start

Step-by-step guide for performing a Lift Start.

Understanding TIG Pulse and Arc Behavior

Understanding TIG Pulse Function

Explanation of how TIG pulse amperage waveforms work.

Welding Control Modes and Stick Start

Foot Pedal Operation Mode

How to operate the welder using the foot pedal.

Torch Switch Modes (2 T;4 T)

Explanation of 2T and 4T torch switch modes.

2 T and 4 T Torch Switch Operation

Detailed operation of 2T and 4T torch switch modes.

Starting an Arc with Stick Welding

Methods for starting an arc during stick welding.

Welding Waveforms and Amperage Control

Wave Form Explained (AC)

Explanation of AC waveforms used in welding.

Plasma Cutter Function Warnings

Plasma Torch Connection Safety

Safety precautions for plasma torch connections.

Prohibition of Plasma Gouging

Warning against using the unit for plasma gouging.

CNC Plasma Table Incompatibility

Incompatibility with CNC plasma tables.

Process Mode Switching Warning

Warning against switching modes with plasma torch connected.

Plasma Cutting Eye Protection

Specific eye protection requirements for plasma cutting.

Consumable Change Safety

Safety steps for changing plasma consumables.

Plasma Cutting Modes (2 T;4 T)

Guidance on using 2T and 4T modes for plasma cutting.

Plasma Cutting Functions and Terms

Troubleshooting Error Codes

Troubleshooting Common Welding Issues

Troubleshooting Common Plasma Cutting Issues

Maintenance Procedures

Adjusting the Point Gap

Procedure for adjusting the HF point gap.

Unit Cleaning and Inspection

Guidelines for regular cleaning and inspection of the unit.

Everlast PowerPro 164Si Specifications

General IconGeneral
Input Voltage120/240V
Input PhaseSingle Phase
Amperage Range10-160A
Output Current160A
Frequency50/60 Hz
Efficiency85%
Welding ProcessesTIG, Stick
Dimensions14.5 x 6.5 x 11.5 inches
Duty Cycle60% @ 160A (Stick/TIG), 60% @ 30A (Plasma)

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