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Everlast PowerTIG 325 EXT - User Manual

Everlast PowerTIG 325 EXT
38 pages
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Operators Manual
Publish Date: Dec. 2020
EVPT255EXT2021 Rev. 1
USA/North America
©Everlast Power Equipment
AC/DC
AC/DC PULSE
ADV. AC PULSE
AC WAVE FORM
CONTROL
DC
240V
1/3 Phase
Welders, Plasma Cutters, Multi-Process
Safety, Setup and General Use Guide
FUNCTION: AC/DC TIG with Pulse Function/ DC Stick
PURCHASE DATE:
WELDER SERIAL NUMBER:
OPTIONAL ACCESSORY SERIAL NUMBER:
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Summary

Safety and Disclaimers

California Proposition 65 Warning

Warning regarding chemicals in welding fumes causing birth defects and cancer.

General Safety and Operational Notices

Emphasizes user responsibility, training, and HF/EMF interference.

Detailed Safety Warnings

Covers risks of HF, electrical shock, fire, gas cylinders, and PPE.

Important Information and Specifications

Generator Operation Guidelines

Rules for operating the unit with generators, focusing on power quality.

Product Specifications

Lists technical data like duty cycle, voltage, and dimensions.

Setup Guide

Unpacking and Initial Inspection

Steps for unpacking, checking for damage, and inspecting components.

Connecting to Power and Gas

Wiring instructions, breaker sizing, and gas connection.

Tungsten Selection and Grinding

Guidance on choosing, grinding, and preparing tungsten electrodes.

Torch and Polarity Connections

Connecting TIG torches and setting polarity.

Stick Welding Setup

Polarity and connection details for stick welding.

Recommended Welding Settings

Settings for various amp ranges, materials, and thicknesses.

Component Identification and Explanation

Front Panel Overview

Identifies and explains controls and connectors on the front panel.

Rear Panel Overview

Identifies and explains connections and features on the rear panel.

Control Panel Layout

Details the layout and functions of the main control panel buttons and knobs.

AC Balance and Frequency

Explains AC balance adjustment and AC frequency control.

Arc Starting Methods

Details High Frequency (HF) start and Lift Start procedures.

Pulse Welding Features

Explanation of pulse parameters and waveform effects.

Torch Assembly Details

Parts and assembly for air-cooled and water-cooled torches.

Foot Pedal Connector Pinout

Diagram and explanation of the 7-pin foot pedal connector.

Troubleshooting and Maintenance

Error Codes and Diagnosis

List of error codes and their corresponding diagnostic information.

Common Welding Issues and Solutions

Table of common problems, causes, and recommended fixes.

Point Gap Adjustment

Steps for adjusting the HF point gap for experienced users.

Regular Cleaning and Inspection

Routine maintenance procedures for cleaning the welder.

Everlast PowerTIG 325 EXT Specifications

General IconGeneral
BrandEverlast
ModelPowerTIG 325 EXT
CategoryInverter
LanguageEnglish

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