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alpha Q 552 puls MM
EWM alpha Q 552 puls MM User Manual
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Operating instructi
ons
Power
sources for autom
ated a
pplicati
ons
alph
a Q 352, 552 p
ul
s MM
099
-
00536
6
-
EW50
1
Observ
e additiona
l sys
tem docume
nts!
31.07.20
14
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now!
For
your
benefit
Jetzt
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und
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*Details
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2
Table of Contents
1 Contents
3
Table of Contents
3
2 Safety Instructions
6
Notes on the Use of These Operating Instructions
6
Explanation of Icons
7
General
8
Transport and Installation
12
Lifting by Crane
13
Ambient Conditions
14
In Operation
14
Transport and Storage
14
3 Intended Use
15
Applications
15
MIG/MAG Standard Welding
15
Forcearc
15
Rootarc
15
Coldarc
15
Pipesolution
15
MIG/MAG Pulse Welding
15
Forcearc Puls
15
Rootarc Puls
15
Documents Which also Apply
16
Warranty
16
Declaration of Conformity
16
Welding in Environments with Increased Electrical Hazards
16
Service Documents (Spare Parts and Circuit Diagrams)
16
Calibration/Validation
16
4 Machine Description - Quick Overview
17
Front View
17
Rear View
19
Machine Control - Operating Elements
21
5 Design and Function
23
General
23
Connection Plan
25
Legend
26
Installation
27
Machine Cooling
27
Workpiece Lead, General
27
Notes on the Installation of Welding Current Leads
28
Welding Torch Cooling System
30
List of Coolants
30
Maximal Hose Package Length
30
Connect the Cooling Module to the Power Source
31
Mains Connection
32
Mains Configuration
32
Intermediate Hose Package Connection
33
Matching the Cable Resistance
34
Connection for Workpiece Lead
36
Shielding Gas Supply (Shielding Gas Cylinder for Welding Machine)
37
Connecting the Shielding Gas Supply
37
Setting Instructions
38
Interfaces
39
Connecting the RINT X11 Robot Interface/Busint X11 Industrial Bus Interface
39
RINT X12 Robot Interface
39
BUSINT X11 Industrial Bus Interface
39
Connecting the PC 300.Net Welding Parameterisation Software
41
Connecting the Q-DOC 9000 Welding Data Documentation Software
42
Connecting the WELDQAS Welding Data Monitoring and Documentation System
43
Automation Interface
44
Sensor Voltage
46
Protecting Welding Parameters from Unauthorised Access
47
Welding Data Display
47
Definition of MIG/MAG Welding Tasks
48
Welding Task Selection
49
Selecting or Defining a New Job
49
Forcearc / Forcearc Puls
50
Coldarc / Coldarc Puls
51
Pipesolution
52
Operating Mode
53
Welding Type
53
Program or Control Voltage Mode
53
Program Sequence
54
Superpuls
55
MIG/MAG Functional Sequences / Operating Modes
56
Explanation of Signs and Functions
56
MIG/MAG Program Sequence ("Program Steps" Mode)
61
Selection
61
MIG/MAG Overview of Parameters for M3.1X
61
Main Program a Mode
62
Selection
62
MIG/MAG Overview of Parameters for M3.1X
63
Special Mode" Mode
64
Selection
64
Switching the Hold Function on and off
65
Wire Feed Speed Switching (Absolute / Relative)
65
Resetting Jobs to Status on Delivery (Reset ALL)
65
Exiting "Special Mode" after Making Changes
65
JOB Info" Mode
66
Operating Time Counter
66
Organising Welding Tasks (Mode "JOB Manager")
67
Creating a New JOB in the Memory or Copying a JOB
67
Loading an Existing Job
68
Resetting an Existing JOB to the Factory Setting (Reset JOB)
68
Expert Parameters
69
Selecting Expert Model Parameters
69
Selecting Variables (5 Model Points)
69
Setting Parameters
69
6 Maintenance, Care and Disposal
70
General
70
Maintenance Work, Intervals
70
Daily Maintenance Tasks
70
Visual Inspection
70
Functional Test
70
Monthly Maintenance Tasks
71
Visual Inspection
71
Functional Test
71
Annual Test (Inspection and Testing During Operation)
71
Maintenance Work
71
Disposing of Equipment
72
Manufacturer's Declaration to the End User
72
Meeting the Requirements of Rohs
72
7 Rectifying Faults
73
Checklist for Rectifying Faults
73
Error Messages
75
Error Messages (RC-Panel)
77
Interface for Automated Welding
78
Display Machine Control Software Version
79
Resetting Jobs to Status on Delivery (Reset ALL)
79
Vent Coolant Circuit
80
8 Technical Data
81
Alpha Q 352, 552 Puls
81
9 Accessories
82
Connection Cables, Connection Sockets
82
General Accessories
82
Options
82
Transport Systems
82
Interfaces
82
Computer Communication
82
Cooling Units
83
Wire Feed Units
83
10 Circuit Diagrams
84
Alpha Q 352, 552 Puls
84
11 Appendix A
86
11 Appendix A
86
JOB-List
86
12 Appendix B
95
12 Appendix B
95
Overview of EWM Branches
95
4
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EWM alpha Q 552 puls MM Specifications
General
Engine Displacement
389 cc
Fuel Tank Capacity
25 L
Voltage
230 V
Frequency
50 Hz
Engine Type
4-stroke, OHV
Fuel Type
Gasoline
Outlet
2 x 230 V
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