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Tetrix 552 Synergic
EWM Tetrix 552 Synergic User Manual
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Operating instructions
EN
Power source
Tetrix 352, 452, 552 Synergic
099-000141-EW501
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12.01.2016
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2
Table of Contents
1 Contents
3
Table of Contents
3
2 Safety Instructions
6
Notes on the Use of These Operating Instructions
6
Explanation of Icons
7
General
8
Transport and Installation
12
Lifting by Crane
13
Ambient Conditions
14
In Operation
14
Transport and Storage
14
3 Intended Use
15
Use and Operation Solely with the Following Machines
15
Documents Which also Apply
16
Warranty
16
Declaration of Conformity
16
Welding in Environments with Increased Electrical Hazards
16
Service Documents (Spare Parts and Circuit Diagrams)
16
Calibration/Validation
16
4 Machine Description - Quick Overview
17
Front View
17
Rear View
18
Machine Control (Mode RC - On)
20
Function Sequence
22
Machine Control (Mode RC - Off)
24
Function Sequence
26
5 Design and Function
28
General
28
Installation
29
Machine Cooling
29
Workpiece Lead, General
29
Welding Torch Cooling System
30
List of Coolants
30
Maximal Hose Package Length
30
Mains Connection
31
Mains Configuration
31
Notes on the Installation of Welding Current Leads
32
Shielding Gas Supply (Shielding Gas Cylinder for Welding Machine)
34
Connecting the Shielding Gas Supply
34
Shielding Gas Setting
35
Gas Test
35
Purge Hose Package" Function
35
Gas Supply
36
Connect the Cooling Unit to the Power Source
37
Welding Torch Connection
38
Connecting the Welding Torch to the TIG TORCH BOX
39
Connecting the TIG TORCH BOX to the Power Source
40
Connection for Workpiece Lead
41
TIG Synergic Operating Principle
42
Synergic Parameter Setting in the Functional Sequence
43
Conventional Parameter Setting in the Functional Sequence
43
Set the Operating Principle (Conventional/Synergic)
44
Welding Task Selection
45
Select Welding Current
45
Welding Data Display
46
Welding Parameter Setting
46
Arc Ignition
46
HF Ignition
46
Optimising the Ignition Characteristics for Pure Tungsten Electrodes
47
TIG Automatic Cut-Out
47
TIG Welding Task Definition
48
Pulse Variants
49
Pulses (Thermal Pulses)
49
Khz Pulses (Metallurgic Pulses)
49
Automated Pulses
49
Protecting Welding Parameters from Unauthorised Access
50
Welding Programs
50
Selection and Adjustment
51
Example "Program with Synergetic Setting
52
Example "Program with Conventional Setting
52
Accessories for Switching over Programs
52
Organising Welding Tasks (Mode "JOB Manager")
53
Explanation of Symbols on the Display
53
Creating a New JOB in the Memory or Copying a JOB
54
Loading an Existing JOB from the Free Memory
55
Resetting an Existing JOB to the Factory Setting (Reset JOB)
55
Resetting Jobs 1-128 to the Factory Setting (Reset All Jobs)
56
Exit JOB Manager Without Changes
56
Spotarc
57
TIG Activarc Welding
59
Interfaces
60
Connecting the Robot Interface / Industrial Bus Interface
60
RINT X12 Robot Interface
61
BUSINT X11 Industrial Bus Interface
61
Connecting the PC 300.Net Welding Parameterisation Software
62
Connecting the Q-DOC 9000 Welding Data Documentation Software
63
Connecting the WELDQAS Welding Data Monitoring and Documentation System
64
Automation Interface
65
Connection Socket Automation Torch
67
Sensor Voltage
68
Advanced Settings
69
TIG Non-Latched Operating Mode, C Version
69
Welding Current Representation (in Per Cent/Absolute)
70
Menus and Sub-Menus on the Machine Control
71
Direct Menus (Direct Access to Parameters)
71
Expert Menu (TIG)
71
Power-Saving Mode (Standby)
72
Machine Configuration Menu
73
General
78
Maintenance Work, Intervals
78
Daily Maintenance Tasks
78
Visual Inspection
78
Functional Test
78
Monthly Maintenance Tasks
78
Annual Test (Inspection and Testing During Operation)
79
6 Maintenance, Care and Disposal
78
Disposing of Equipment
79
Manufacturer's Declaration to the End User
79
Meeting the Requirements of Rohs
79
7 Rectifying Faults
80
Checklist for Rectifying Faults
80
Warnings (Power Source)
82
Machine Faults (Error Messages)
83
Resetting Welding Parameters to the Factory Settings
85
Display Machine Control Software Version
86
General Operating Problems
86
Interface for Automated Welding
86
Vent Coolant Circuit
87
8 Technical Data
88
Tetrix 352, 452, 552
88
9 Accessories
89
Connection Cables, Connection Sockets
89
General Accessories
89
Options
89
Transport Systems
89
Interfaces
89
Computer Communication
89
Cooling Units
89
10 Circuit Diagrams
90
Tetrix 352, 452, 552
90
JOB-List
93
11 Appendix A
93
Overview of EWM Branches
97
12 Appendix B
97
4
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EWM Tetrix 552 Synergic Specifications
General
Brand
EWM
Model
Tetrix 552 Synergic
Category
Portable Generator
Language
English
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