EWM drive 4X HP - User Manual

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Operating instructions

Wire feed unit

drive 4X HP

drive 4X HP MMA

099-005392-EW501

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01.02.2016

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Table of Contents3
Contents3
Safety Instructions7
Notes on the Use of These Operating Instructions7
Explanation of Icons8
General9
Transport and Installation13
Ambient Conditions14
In Operation14
Transport and Storage14
Intended Use15
Use and Operation Solely with the Following Machines15
Applications15
Documents Which also Apply16
Warranty16
Declaration of Conformity16
Welding in Environments with Increased Electrical Hazards16
Service Documents (Spare Parts and Circuit Diagrams)16
Calibration/Validation16
Machine Description - Quick Overview17
Front View17
Rear View18
Inside View19
Machine Control - Operating Elements20
Functional Sequence22
Design and Function23
General23
Installation24
Welding Torch Cooling System25
List of Coolants25
Maximal Hose Package Length25
Notes on the Installation of Welding Current Leads26
Intermediate Hose Package Connection28
Shielding Gas Supply (Shielding Gas Cylinder for Welding Machine)29
Gas Test29
Rinse Hose Package Function29
Setting the Shielding Gas Quantity29
Welding Data Display30
MIG/MAG Welding31
Welding Torch Connection31
Wire Feed34
Open the Protective Flap of the Wire Feeder34
Inserting the Wire Spool34
Changing the Wire Feed Rollers35
Inching the Wire Electrode37
Spool Brake Setting39
Definition of MIG/MAG Welding Tasks40
Welding Task Selection40
Basic Welding Parameters40
Operating Mode40
Choke Effect / Dynamics41
Superpuls41
Burn-Back42
MIG/MAG Operating Point43
Selecting the Display Unit43
Operating Point Setting Using Material Thickness43
Arc Length Correction Setting44
Accessory Components for Operating Point Setting44
Coldarc / Coldarc Puls45
Forcearc / Forcearc Puls46
Rootarc/Rootarc Puls47
Pipesolution47
MIG/MAG Functional Sequences / Operating Modes48
Explanation of Signs and Functions48
MIG/MAG Program Sequence ("Program Steps" Mode)61
Selection of the Program Sequence Parameter61
MIG/MAG Overview of Parameters62
Example, Tack Welding (Non-Latched)63
Example, Aluminium Tack Welding (Non-Latched Special)63
Example, Aluminium Welding (Latched Special)64
Example, Visible Seams (Latched Super Pulse)65
Main Program a Mode66
Selecting Parameters (Program A)68
MIG/MAG Automatic Cut-Out68
Standard MIG/MAG Torch69
MIG/MAG Special-Torches69
Program- and Up- / down Operation69
Switching between Push/Pull and Intermediate Drive70
Expert Menu (MIG/MAG)71
Selection71
TIG Welding73
Welding Torch Connection73
Welding Task Selection74
Welding Current Setting74
TIG Arc Ignition74
Liftarc Ignition74
Function Sequences/Operating Modes75
Explanation of Signs and Functions75
TIG Automatic Cut-Out78
TIG Program Sequence ("Program Steps" Mode)79
MMA Welding80
Welding Task Selection80
Welding Current Setting80
Arcforce80
Hotstart81
Antistick81
Parameter Overview81
Remote Control82
Interfaces for Automation82
Remote Control Connection Socket, 19-Pole83
Protecting Welding Parameters from Unauthorised Access84
Special Parameters (Advanced Settings)84
Selecting, Changing and Saving Parameters85
Reset to Factory Settings87
Special Parameters in Detail88
Machine Configuration Menu98
Selecting, Changing and Saving Parameters98
Aligning the Cable Resistance99
Power-Saving Mode (Standby)100
Maintenance, Care and Disposal101
General101
Maintenance Work, Intervals101
Daily Maintenance Tasks101
Visual Inspection101
Functional Test101
Monthly Maintenance Tasks102
Visual Inspection102
Functional Test102
Annual Test (Inspection and Testing During Operation)102
Disposing of Equipment102
Manufacturer's Declaration to the End User102
Meeting the Requirements of Rohs102
Rectifying Faults103
Checklist for Rectifying Faults103
Error Messages104
Resetting Jobs (Welding Tasks) to the Factory Settings106
Resetting a Single JOB106
Resetting All Jobs107
Vent Coolant Circuit108
Technical Data109
Drive 4X109
Accessories110
General Accessories110
Remote Control/Connecting and Extension Cable110
7-Pole Connection110
Options111
Replaceable Parts112
Wire Feed Rollers112
Wire Feed Rollers for Steel Wire112
Wire Feed Rollers for Aluminium Wire113
Wire Feed Rollers for Cored Wire113
Wire Guide113
JOB-List114
Overview of EWM Branches115

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EWM drive 4X HP Specifications

General

Brand	EWM
Model	drive 4X HP
Category	Wire Feeders
Language	English

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