EWM drive 4 Basic User Manual

Name: EWM drive 4 Basic
Brand: EWM
Rating: 4 (1 reviews)

56 pages

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Operating instructions

Wire feed unit

drive 4 Basic

drive 4 Basic MMA

099-005401-EW501

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17.06.2014

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Table of Contents3
Contents3
Safety Instructions5
Notes on the Use of These Operating Instructions5
Explanation of Icons6
General7
Transport and Installation11
Ambient Conditions12
In Operation12
Transport and Storage12
Intended Use13
Applications13
MIG/MAG Standard Welding13
MMA Welding13
Air Arc Gouging13
Use and Operation Solely with the Following Machines14
Documents Which also Apply15
Warranty15
Declaration of Conformity15
Welding in Environments with Increased Electrical Hazards15
Service Documents (Spare Parts and Circuit Diagrams)15
Calibration/Validation15
Machine Description - Quick Overview16
Front View16
Rear View17
Inside View18
Machine Control - Operating Elements19
Design and Function20
General20
Installation21
Welding Torch Cooling System22
List of Coolants22
Notes on the Installation of Welding Current Leads23
Intermediate Hose Package Connection25
Shielding Gas Supply (Shielding Gas Cylinder for Welding Machine)26
Gas Test26
Setting the Shielding Gas Quantity26
MIG/MAG Welding27
Welding Torch Connection27
Wire Feed30
Open the Protective Flap of the Wire Feeder30
Inserting the Wire Spool30
Changing the Wire Feed Rollers31
Inching the Wire Electrode33
Spool Brake Setting35
Welding Task Selection36
Accessory Components for Operating Point Setting36
Standard MIG/MAG Torch37
MIG/MAG Special-Torches37
MMA Welding38
Connecting the Electrode Holder and Workpiece Lead38
Welding Task Selection39
Welding Current Setting39
Arcforce39
Hotstart39
Antistick39
Air Arc Gouging40
Gouging Torch and Workpiece Line Connection40
Welding Task Selection41
Welding Current Setting41
Remote Control42
Maintenance, Care and Disposal43
General43
Maintenance Work, Intervals43
Daily Maintenance Tasks43
Visual Inspection43
Functional Test43
Monthly Maintenance Tasks44
Visual Inspection44
Functional Test44
Annual Test (Inspection and Testing During Operation)44
Maintenance Work44
Disposing of Equipment45
Manufacturer's Declaration to the End User45
Meeting the Requirements of Rohs45
Rectifying Faults46
Checklist for Rectifying Faults46
Error Messages (Power Source)47
Welding Parameter Calibration49
Vent Coolant Circuit50
Technical Data51
Drive 4 Basic51
Accessories52
General Accessories52
Remote Control/Connecting and Extension Cable52
19-Pole Connection52
Options52
Replaceable Parts53
Wire Feed Rollers53
10.1.1 Overview53
10.1.1.1 Wire Feed Rollers for Steel, Stainless-Steel and Flux Cored Wires54
10.1.1.2 Wire Feed Rollers for Aluminium Wire54
10.1.1.3 Wire Guide54
Setting Instructions55
Appendix A55
Overview of EWM Branches56
Appendix B56

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EWM drive 4 Basic Specifications

General

Brand	EWM
Model	drive 4 Basic
Category	Wire Feeders
Language	English

EWM drive 4 Basic User Manual

Table of Contents

Questions and Answers:

EWM drive 4 Basic Specifications