124505 3-1 REV A
ASSEMBLY INSTRUCTION
These instructions apply to the assembly of the Excel Two
Bag Catcher on the following mowers:
Hustler
®
Raptor
®
Flip-Up 48/54
BigDog
®
Blackjack 48/54
It is intended that these units be installed by trained Excel
service personnel. If additional assistance is required,
contact the Excel Customer Service Department.
Directions given in these instructions, for example left and
right, refer to direction while seated on the mower.
Before proceeding, read through the following instructions
to familiarize yourself, while at the same time identify and
inventory kit parts supplied.
Unpack and inspect all parts. Notify carrier of any shipping
damages immediately.
Required Tools
The following is a list of the tools required to assemble the
catcher to the mower.
• Tape measure
• One 3/8” combination wrench or socket
• Two 9/16” combination wrench or socket
• Torque wrench (with 118 ft.-lbs range) with a
15/16” hex socket
Packing List - Catcher
NOTE: Refer to the Parts Manual section (starting on 7-1) of
this manual for more detailed parts information.
Assembly
NOTE: Refer to illustrated parts listings when assembling
the unit.
NOTE: Do not remove the mower’s discharge chute. The
discharge chute does not need to be removed when attaching
this catcher to the mower.
PART NO. DESCRIPTION QTY.
781567 NT .500-13 NL G5 2
604887 CE .375 X 3.00 WITH BALE 2
N/A CATCHER FRAME 1
029629 CS .375-16 X .75 HX FLK 4
605662 TENSION ROD 2
016899 NT .375-16 HX FLK ZNYC 6
029751 CS .375-16 X 1.00 HX FLK 2
121489 WEIGHT PLATE 2
768523 FW .343 X .687 X .051/.080H 2
036236 CS .312-18 X 1.00 HX G5 2
025395 CB .375-16 X 1.00 G5 ZNY 4
767954 FW 0.379 x 0.813 x 0.063 4
054502 NT 0.375-16 HX G5 4
120864 LATCH SUPPORT 1
604475 BUNGEE LATCH 1
068551 NT .250-20 HX ZY NL 1
704916 CS .250-20 X 1.25 HX G5 1
768515 FW .281 X .625 X .051/.080H 2
552460 CATCHER BAG 2
796649 CATCHER BLADE (48" DECK) 1
602446 CATCHER BLADE (54" DECK) 1
N/A DECK CHUTE 1
552396 CATCHER LID 1
604387 UPPER CHUTE 1
Allow engine and muffler to cool before assembling
the catcher to the mower.
WARNING