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TABLE OF CONTENTS FOR SECTION ‘E’

SECTION TITLE PAGE NO.

Page E-i

Repair and Service Manual

FRONT SUSPENSION AND STEERING

MAINTENANCE ............................................................................................................ E - 3

Lubrication .............................................................................................................................E - 3

Wheel Bearing and King Pin Bushing Inspection ..................................................................E - 3

Wheel Bearing Packing .........................................................................................................E - 4

Wheel Bearing Adjustment ....................................................................................................E - 4

Wheel Alignment ...................................................................................................................E - 5

FRONT SUSPENSION .................................................................................................. E - 6

Front Shock Absorber Replacement .....................................................................................E - 7

Front Axle Replacement ........................................................................................................E - 8

Front Spring Replacement.....................................................................................................E - 8

Hub Replacement..................................................................................................................E - 9

Wheel Bearing and Race Replacement ..............................................................................E - 10

Axle Linkage Rod Replacement ..........................................................................................E - 11

STEERING................................................................................................................... E - 12

Rack Ball Joint Replacement...............................................................................................E - 13

Tie Rod Inspection/Replacement ........................................................................................E - 14

Bellows Replacement ..........................................................................................................E - 15

Pinion Seal Replacement ....................................................................................................E - 16

Spindle Replacement ..........................................................................................................E - 16

Rack and Pinion Unit Disassembly and Inspection .............................................................E - 17

Rack and Pinion Unit Replacement.....................................................................................E - 18

Checking/Adjusting Rack Extension-to-Rack and Pinion Unit Clearance ...........................E - 19

Steering Wheel Replacement..............................................................................................E - 19

Steering Shaft and Column Replacement ...........................................................................E - 20

LIST OF ILLUSTRATIONS

Fig. 1 Axle Mounted Steering and Front Suspension.......................................................................E - 1

Fig. 2 Axle Mounted Steering and Front Suspension.......................................................................E - 2

Fig. 3 Lubrication Points...................................................................................................................E - 3

Fig. 4 Bearing Adjustment ................................................................................................................E - 4

Fig. 5 Wheel Alignment ....................................................................................................................E - 5

Fig. 6 Disconnect Intermediate Shaft to Center Steering Wheel......................................................E - 5

Fig. 7 EXPRESS L6 Front Suspension Components.......................................................................E - 6

Fig. 8 EXPRESS S6 Front Suspension Components ......................................................................E - 7

Fig. 9 Front Axle Alignment ..............................................................................................................E - 9

Fig. 10 Hub Replacement...............................................................................................................E - 10

Fig. 11 Seal Installation ..................................................................................................................E - 10

Fig. 12 Wheel Bearing Replacement..............................................................................................E - 11

Fig. 13 Axle Linkage Rod Replacement .........................................................................................E - 11

Fig. 14 Express L6 Steering Components......................................................................................E - 12

Fig. 15 Express S6 Steering Components .....................................................................................E - 13

Fig. 16 Rack Ball Joint Installation .................................................................................................E - 14

Fig. 17 Tie Rod Replacement.........................................................................................................E - 14

Fig. 18 Bellows Replacement.........................................................................................................E - 15

Fig. 19 Pinion Seal Replacement...................................................................................................E - 16

Fig. 20 Removing Brake Caliper ....................................................................................................E - 16

Fig. 21 Spindle Replacement. ........................................................................................................E - 17

Fig. 22 Rack and Pinion Unit Disassembly ....................................................................................E - 18

Fig. 23 Spindle Contact with Front Axle .........................................................................................E - 19

Fig. 24 Checking Gap.....................................................................................................................E - 19

Fig. 25 Steering Wheel Cover or Clipboard Removal ....................................................................E - 20

Fig. 26 Steering Wheel Replacement.............................................................................................E - 20

Fig. 27 Steering Shaft and Column ................................................................................................E - 21

Fig. 28 Small Retaining Ring Orientation .......................................................................................E - 21

Brand	Ezgo
Model	EXPRESS L6 2012
Category	Utility Vehicle
Language	English

Ezgo EXPRESS L6 2012 User Manual

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Ezgo EXPRESS L6 2012 Specifications

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