Ezgo SHUTTLE 6 User Manual

Page iv
Owner’s Manual and Service Guide
7$%/(2)&217(176
Checking the Oil Level ...................................................................................................................................... 10
Fig. 15 Shift Cable Adjustment ............................................................................................................ 10
Fig. 16 Clean Entire Dipstick ............................................................................................................... 10
Fig. 17 Check Oil Level on Dipstick .................................................................................................... 10
Changing the Oil ............................................................................................................................................... 10
Fig. 18 Oil Viscosity Chart ................................................................................................................... 10
Fig. 19 Clean Top of Engine ............................................................................................................... 11
Fig. 20 Remove Oil Filter .................................................................................................................... 11
Fig. 21 Cleaning the Oil Filter .............................................................................................................. 11
Fig. 22 Blowing Out Oil Filter .............................................................................................................. 11
Fig. 23 Adding Engine Oil ................................................................................................................... 12
AIR CLEANER INSPECTION/REPLACEMENT .......................................................................12
Fig. 24 Air Cleaner .............................................................................................................................. 12
REAR AXLE ..............................................................................................................................12
Checking the Lubricant Level ............................................................................................................................ 12
Fig. 25 Add, Check and Drain Rear Axle Lubricant ............................................................................ 12
Starter/Generator Belt Tension ......................................................................................................................... 13
Fig. 26 Checking Belt Tension with Gauge ......................................................................................... 13
Fig. 27 Checking Belt Tension with Finger .......................................................................................... 13
Adjusting the Belt .............................................................................................................................................. 13
Fig. 28 Adjusting Belt Tension ............................................................................................................ 13
AIR INTAKE AND COOLING FINS .........................................................................................14
Fig. 29 Cleaning Air Intake .................................................................................................................. 14
Fig. 30 Cleaning Cooling Fans ............................................................................................................ 14
SPARK PLUGS ........................................................................................................................14
Fig. 31 Gapping Spark Plug ................................................................................................................ 14
BRAKES ...................................................................................................................................14
Periodic Brake Test for Mechanical Brakes ...................................................................................................... 14
Daily Brake Test for Hydraulic Brakes .............................................................................................................. 15
Fig. 32 Typical Brake Performance Test ............................................................................................. 15
TIRES .......................................................................................................................................15
Tire Repair ........................................................................................................................................................ 16
Wheel Installation .............................................................................................................................................. 16
Fig. 33 Wheel Installation .................................................................................................................... 16
LIGHT BULB REPLACEMENT .................................................................................................16
CARE AND CLEANING OF THE VEHICLE .............................................................................17
VEHICLE CARE PRODUCTS ..................................................................................................17
TOP AND WINDSHIELD ..........................................................................................................17
TRAILERING ............................................................................................................................18
WINTER OR PROLONGED STORAGE ...................................................................................18
HARDWARE .............................................................................................................................18
Fig. 34 Bolt Grades ............................................................................................................................. 18
TORQUE SPECIFICATIONS ..................................................................................................18
Fig. 35 Torque Specifications .............................................................................................................. 18
PERIODIC SERVICE SCHEDULE ..........................................................................................19
Fig. 36 Periodic Service Schedule ...................................................................................................... 19

Ezgo SHUTTLE 6 Specifications

General

Brand	Ezgo
Model	SHUTTLE 6
Category	Utility Vehicle
Language	English