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FactoryCat GTR User Manual

FactoryCat GTR
42 pages
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www.factorycat.com
1711 South Street
Racine, WI 53404 (USA)
(800) 634-4060 | (+001) 262-681-3583 V18.234
© 2018 RPS Corporation FC-GTR-OP-EN
Operating Instructions (EN)
Read these Instructions before
using the machine.
Read these Safety Messages
before using the machine.
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FactoryCat GTR Specifications

General IconGeneral
ModelGTR
Solution Tank Capacity27 gal
Recovery Tank Capacity30 gal
Brush Motor0.75 hp (x2)
Vacuum Motor0.75 hp
Power Source36V DC
CategoryScrubber
Machine Weight698 lbs (w/o batteries)

Summary

INTRODUCTION

LOCATE SERIAL NUMBER

Describes the location of the machine's serial number on the steering column.

SAFETY INFORMATION

Safety Symbol Definitions

Explains DANGER, WARNING, CAUTION, NOTICE symbols and their meanings.

General Safe Operation Practices

Provides essential guidelines for operating the machine safely.

Pre-Operation and Pre-Service Checks

Outlines necessary steps before operating or servicing the machine.

Specific Safety Warnings

Covers hazards related to batteries, operation on inclines, clothing, and cleaning.

SAFETY LABELS

Explosion Risk Labels

Details safety labels warning about flammable materials and battery charging hazards.

LCD SCREEN DISPLAY

Operator Screen Overview

Describes the primary screen for operators showing battery level and solution output.

Maintenance Screen Overview

Details the display used for maintenance functions like hour meters.

Error Code Screen Overview

Explains the screen that shows diagnostic error codes.

LCD Indicator Explanations

Defines various indicators, meters, and symbols shown on the LCD.

OPERATION CONTROLS

Steering and Drive Controls

Describes the steering wheel and primary drive levers.

Horn and Emergency Stop

Explains the function of the horn and the emergency stop button.

Main Control Panel Features

Details buttons and dials on the main control panel for various functions.

Secondary Control Switches

Describes additional switches for functions like lights, wipers, and optional systems.

Optional Feature Controls

Explains controls for optional machine features like Suds, Zero3, and Manager Lock Outs.

SERVICE CABINET COMPONENTS

Solution Filter

Describes the standard solution feed filter for the scrubdeck.

Vac Box Unloader

Explains the unloader valve for the yellow vac box, which drains water.

Vacuum Discharge

Indicates vacuum motor status and potential service needs via water visibility.

Suds Drain

Procedure for draining detergent from the suds reservoir.

Zero3 Filter

Description of the optional ZERO3 (O3+) Ozone System Solution Filter.

Battery Drain

Procedure for draining any fluid from the Poly Battery Box.

SPRAY JET CONTROLS

Spray Jet Operation

Instructions for using the optional spray jet system.

SUDS CONTROLS

Suds Control Settings

Explains different detergent dosing options: OFF, Single Dose, and Double Dose.

ZERO3 CONTROLS

Zero3 Control Operation

Instructions for operating the optional ozone cleaning system at different levels.

MANAGER LOCK OUTS

Lock Out Functionality

Explains how manager lockouts prevent adjustments to solution or down-pressure.

HEADLIGHTS & WORK-LIGHTS

Headlights Operation

How to turn the machine's headlights on and off.

Headlights & Rear Work-Lights

Operation of combined forward and rear lighting.

SIDE BROOM SYSTEM

Side Broom Operation

Instructions for engaging and disengaging the optional side broom.

RPM MODE SWITCH

RPM Mode Settings

Explains how to adjust brush motor RPM to 100% or 80%.

BATTERY SETUP

Power and Key Operation

Steps for powering on the machine and using the key switch.

Battery Connection

Procedure for correctly connecting the batteries to the machine.

Battery Safety Precautions

Critical safety warnings for handling and servicing batteries.

REMOVE SQUEEGEE

Squeegee Removal Procedure

Step-by-step guide to safely remove the squeegee assembly.

ADJUST SQUEEGEE

Squeegee Adjustment Procedure

Instructions on how to adjust the squeegee for optimal performance.

REMOVE FROM CHARGER

Charger Disconnection

Steps to safely disconnect the machine from its charger.

TRANSPORTATION - FORWARD

Forward Transportation Setup

Instructions for safely transporting the machine in the forward direction.

TRANSPORTATION - REVERSE

Reverse Transportation Setup

Instructions for safely transporting the machine in the reverse direction.

FILL SOLUTION TANK

Solution Tank Filling

Procedure for filling the clean solution tank with water and detergent.

Capacity and Temperature Warning

Information on tank capacity and maximum water temperature.

OPERATION - SCRUBBING

Scrubbing Operation Steps

Detailed guide on how to perform the scrubbing function effectively.

DRAINING RECOVERY TANK

Recovery Tank Draining Procedure

Steps to properly drain the dirty water from the recovery tank into approved drains.

DRAINING SOLUTION TANK

Solution Tank Draining Procedure

Steps to properly drain the clean solution from the solution tank into approved drains.

FLUSHING RECOVERY TANK

Recovery Tank Flushing Procedure

Instructions for flushing the recovery tank with water.

CLEAN DRAIN SAVER

Drain Saver Cleaning Procedure

Steps to clean the drain saver component for optimal function.

CLEAN CYLINDRICAL HOPPER

Cylindrical Hopper Cleaning Procedure

Instructions for cleaning the cylindrical debris hopper.

CLEAN VAC BOX SYSTEM

Vac Box System Cleaning Procedure

Steps to clean the components of the vacuum box system.

REMOVE DISK BRUSHES

Disk Brush Removal and Replacement

Guide for removing, rotating, and replacing disk brushes based on wear.

REMOVE CYLINDRICAL BRUSHES

Cylindrical Brush Removal and Replacement

Guide for removing, rotating, and replacing cylindrical brushes based on wear.

PARKING BRAKE

Parking Brake Operation

How to engage and disengage the parking brake.

Parking Brake Safety Warnings

Important safety advice regarding parking on inclines or uneven surfaces.

CHARGE BATTERIES

Battery Charging Procedure

Steps to safely connect and charge the machine's batteries.

Battery Charging Hazard Warning

Critical warning about explosion risks from hydrogen gas during charging.

BATTERY CHARGERS

Console Chargers

Information on console, wet, and domestic battery chargers.

Onboard Chargers

Information on onboard, AGM, and international battery chargers.

COMMON WEAR PARTS

Round Disk Brushes and Pads

Details on common types and levels of disk brushes and pads.

Cylindrical Brushes

Details on common types and levels of cylindrical brushes.

SQUEEGEE ASSEMBLIES AND BLADES

Squeegee Size and Compatibility

Information on how squeegee sizes match different deck types.

Squeegee Materials and Usage

Details on Linatex, Urethane, and Gum rubber materials and their applications.

Squeegee Size Identification

Guidance on how to identify the squeegee size stamped on the body.

P&G CONTROLLER ERROR CODES

Troubleshooting Error Codes

A guide to common diagnostic codes, their causes, and recommended corrections.

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