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Fagor DDS AXD/SPD 2.75 - User Manual

Fagor DDS AXD/SPD 2.75
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DRIVE
DDS
Hardware manual
Ref.1912

Table of Contents

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Fagor DDS AXD/SPD 2.75 Specifications

General IconGeneral
BrandFagor
ModelDDS AXD/SPD 2.75
CategoryDC Drives
LanguageEnglish

Summary

About This Manual

Qualification of Personnel

Details on authorized personnel, training, and experience requirements for handling units safely.

General Usage Guidelines

Instructions for proper usage, including environmental and safety standards compliance.

Electrical Safety Precautions

Essential safety measures to prevent electric shock and fire hazards, including grounding.

EC Declaration of Conformity and Warranty Terms

EC Declaration of Conformity

Information on product compliance with European directives and harmonized standards.

Warranty Terms

Details on warranty claims and how to request warranty terms.

Recommended Documentation

Product Selection Guides

Guides to select DDS system components, motors, and power supplies based on user needs.

Quick References

Concise guides for system elements, installation considerations, and accessories like cables.

Power Drive System Manuals

Manuals detailing DDS system devices, equipment, and their installation procedures.

Electric Motor Manuals

Manuals describing Fagor asynchronous and synchronous motors and their installation with DDS.

Description

1.1 Description

Overview of the DDS system's modular design, connectivity, and mains voltage compatibility.

1.2 General Diagram

Schematic overview of DDS system elements, including mains connection, power supplies, drives, and motors.

1.3 Stages of System Configuration

Step-by-step reference for configuring and installing the DDS system, covering location, components, and connections.

1.4 Insulation Diagram

Insulation diagram illustrating the electrical system configuration for CN, AXD/SPD drives, and FKM servomotors.

1.5 Environmental Conditions

Technical specifications for mechanical, climatic, and operational environmental conditions according to standards.

1.6 Electrical Conditions

Technical specifications for electrical conditions, including protection class and mains overvoltages.

Power Supplies

2.1 Non-regenerative Power Supplies

Details on PS-25B4 and PS-65A non-regenerative power supplies, including technical specifications and diagrams.

2.2 Regenerative Power Supplies

Information on XPS-25 and XPS-65 regenerative power supplies, their technical data, and power return capabilities.

2.3 Regenerative Regulated Power Supplies

Details on RPS models (RPS-80, RPS-75, RPS-45, RPS-20) for step-up/boost and rectifier modes.

2.4 Derating Curves

Curves showing power dissipation of resistors based on ambient temperature for non-regenerative power supplies.

2.5 Power Supply Connections

Instructions for connecting power supplies, including DC BUS terminals, soft start, and safety warnings.

2.6 Other Connectors

Description of X1 (internal bus) and X2 (control) connectors for PS-25B4 and PS-65A power supplies.

Drives

3.1 Modular Drives

Overview and models of AXD, SPD, and MMC modular drives, including size-1 and size-2 variants.

3.2 Compact Drives

Overview of ACD/SCD/CMC compact drives, their compatibility with mains voltages, and general behavior.

Technical Data

Current and dissipated power data for modular drives (synchronous/asynchronous motors) at 4 kHz and 8 kHz.

Load Duty Cycles

Definitions and diagrams for load cycles S1, S3-5%, and S6-40% used to determine drive performance.

Derating Curves

Graphs showing current derating for AXD/MMC and SPD drives based on ambient temperature and switching frequency.

Connectors Layout

Detailed diagrams of connectors for AXD/SPD/MMC modular drives, including power, control, and communication interfaces.

Other elements

Description of fuses and status display elements on the front panel of modular drives.

Function of the Connectors

Explanation of the function of power connectors, X1 (internal bus), and X2 (control) connectors for drives.

X3 Connector

Details on X3 connector for encoder simulation or direct feedback, including pinouts and signal characteristics.

X4 Connector

Information on X4 connector for motor feedback (encoder), including pinouts for CAPMOTOR-1 and CAPMOTOR-2.

X5 Connector

Description of the X5 connector for RS-232 serial line connection, including pinout and data.

X6 Connector

Details on X6 connector which can be SERCOS-II, CAN, or RS-232/422 serial line interface.

X7 Connector

Information on X7 connector for external acknowledgment of safety relay status and its associated contact.

Connectors at slots SL1;SL2

Details on A1 card, X6-DIGITAL I/Os, and X7-ANALOG I/Os connectors and their characteristics.

Dip-switches · DS1|DS2 ·

Information on dip-switches DS1/DS2 for factory settings and adjustment outputs using potentiometers.

3.3 Turning a Drive On

Procedure for powering up the DDS module, detailing initialization stages, software version, and error display.

Functional Safety

Certified Functional Safety Standards

Information on standards like EN ISO 13849-1 and IEC 61508-2 related to functional safety.

EC Marking of the Machine by the Machine Manufacturer

Scope and nomenclature related to EC marking requirements for safety-related parts of control systems (SRP/CS).

9.1 Main Characteristics of the Safety Functions

Details on safety functions like Safe Torque Off (STO), its type, PL/SIL ratings, and channels.

9.2 Drive Enable Input and AS1-AS2 Feedback Output

Interface for STO safety function, including Drive Enable input and AS1-AS2 feedback, with electrical protections.

9.3 Fault Detection and Reaction

Procedures for fault detection in safety functions, reaction to faults, and behavior under failure conditions.

9.4 Design Requirements

Design requirements for AXD/SPD drives, including power-up, safety controller, STO, and operating modes.

9.5 Electrical Precautions

Essential electrical precautions for safety functions, including mains isolation and DC BUS discharge.

9.6 Residual Risks

Machine risk assessment, reduction measures, and identification of residual risks related to drives and safety functions.

9.7 Technical Data of the Safety Functions

Technical data for calculating Performance Level (PL) and Safety Integrated Level (SIL) for safety functions.

9.8 Response Time of the Safety Functions

Response times for safety functions of the drive (STO) and the holding brake, crucial for machine safety.

9.9 Cabling and Grounding

Recommendations for cabling and grounding of safety functions, including separation of cables and proper ground connections.

9.10 Commissioning

Procedures for acceptance testing and commissioning of machine safety functions, including partial acceptance tests.

9.11 Maintenance, Repair and Analysis of Hazardous Events

Information on mission times, probabilities of failure, and analysis of hazardous events for safety functions.

9.12 Decommission and Disposal

General requirements for decommissioning and disposal, referencing other sections for safety-related parts.

9.13 Electrical Safety, Environmental Conditions and EMC

Cross-references to relevant sections covering electrical safety, environmental conditions, and electromagnetic compatibility.

Connection Diagrams

10.1 SPD Modular Drive with FM7 Asynchronous Spindle Motor

Connection diagram for SPD modular drive with FM7 motor, including TTL encoder feedback and CNC connection.

10.2 AXD Modular Drive with FKM Synchronous Axis Servomotor

Connection diagram for AXD modular drive with FKM servomotor, showing encoder E3 connection.

10.3 AXD Modular Drive with FXM Synchronous Axis Servomotor

Connection diagram for AXD modular drive with FXM servomotor, showing encoder E1 connection.

10.4 SCD Compact Drive with FM7 Asynchronous Spindle Motor

Connection diagram for SCD compact drive with FM7 spindle motor and TTL encoder.

10.5 ACD;SCD Compact System Diagrams, SERCOS Connection

Diagrams illustrating compact ACD/SCD system connections using SERCOS interface, including electrical signals.

10.6 AXD;SCD Diagrams of a Mixed System, CAN Connection

Diagrams for mixed AXD/SCD systems using CAN connection, showing power supply, drives, and CNC connections.

10.7 Holding Brake Connection Diagram

Wiring diagrams for holding brake connections on FXM and FKM synchronous servo motors.

10.8 Electrical Cabinet. Diagrams

Explanations of system start-up actions and diagrams for power and control circuits in an electrical cabinet.

10.9 Diagrams with a PS-65 A Power Supply

Connection diagram of a DDS system using a PS-65A power supply, including motor, drive, and auxiliary connections.

10.10 Diagrams with a XPS Power Supply

Connection diagram of a DDS system using an XPS power supply, illustrating drive, choke, and control connections.

10.11 Diagrams with an RPS Power Supply

Connection diagram for DDS system with an RPS power supply, showing power bus, drives, and control signals.

10.12 Diagrams with a PS-25 B4 Power Supply

Connection diagram of a DDS system with a PS-25B4 power supply, including motor, drive, and auxiliary connections.

10.13 ACD;SCD Compact System Diagrams, SERCOS Connection

Diagrams for compact ACD/SCD systems using SERCOS connection, showing electrical signals for enabling.

10.14 ACD;SCD Compact System Diagrams, CAN Connection

Diagrams for compact ACD/SCD systems using CAN connection, illustrating drive modules and CNC connections.

10.15 AXD;SCD Diagrams of a Mixed System, SERCOS Connection

Connection diagrams for mixed AXD/SCD systems using SERCOS connection, showing power supply, drives, and CNC.

10.16 AXD;SCD Diagrams of a Mixed System, CAN Connection

Diagrams for mixed AXD/SCD systems using CAN connection, illustrating drive modules and CNC connections.

10.17 Holding Brake Connection Diagram

Wiring diagrams for holding brake connections on FXM and FKM synchronous servo motors.

10.18 On-the-fly Start;Delta Connection Switching on FM7 Spindles

Diagram for start/delta connection switching on FM7 spindle motors, illustrating power supply and drive connections.

Dimensions

11.1 Power Supply Modules

Dimensional drawings and specifications for PS-25B4, PS-65A, XPS-25, XPS-65, RPS-20, RPS-45, RPS-75, RPS-80, and APS-24 modules.

11.2 Modular Drives

Dimensional drawings for AXD/SPD/MMC modular drives of various sizes and current ratings.

11.3 Compact Drives

Dimensional drawings for ACD/SCD/CMC compact drives of various models and voltage ratings.

11.4 Bus Protection Module, BPM

Dimensional drawings and technical data for the BPM bus protection module.

11.5 Capacitor Module, CM-1.75

Dimensional drawings and technical data for the CM-1.75 capacitor module.

11.6 Mains Filters

Dimensional drawings and technical data for various MAIN FILTER models (42A-A, 75A-A, 130A-A, 180A-A).

11.7 XPS Chokes

Dimensional drawings and technical data for XPS-25 and XPS-65-A chokes.

11.8 RPS Chokes

Dimensional drawings and technical data for RPS-20, RPS-45, and RPS-75-3 chokes.

11.9 External Ballast Resistors with External Thermostat

Dimensional drawings and technical data for external ballast resistors with external thermostats.

11.10 External Ballast Resistors with Internal Thermostat

Dimensional drawings and technical data for external ballast resistors with internal thermostats.

11.11 External Ballast Resistors with External Thermostat & Cooling Fan

Dimensional drawings and technical data for external ballast resistors with external thermostats and cooling fans.

11.12 External Thermostat

Dimensional drawing and technical data for the external thermostat.

Sales Models

12.1 Synchronous Servo Motors

Denominations and model selection for FXM and FKM synchronous servo motors, detailing size, speed, winding, and feedback.

12.2 Asynchronous Motors

Denominations and model selection for FM7 and FM9 asynchronous motors, specifying power, speed, and configuration options.

12.3 Modular Drives

Denominations and model selection for AXD, SPD, and MMC modular drives, detailing size, current, interface, and feedback options.

12.4 Compact Drives

Denominations and model selection for ACD, SCD, and CMC compact drives, including size, current, and voltage.

12.5 Positioning Drives

Denominations and model selection for MMC and CMC positioning drives, covering various configurations and options.

12.6 Power Supplies

Denominations and model selection for non-regenerative, regenerative, and regenerative regulated power supplies.

12.7 Auxiliary Units

Denominations for accessory modules including mains filters, chokes, resistor modules, capacitor modules, auxiliary power supplies, and bus protection modules.

12.8 Cables

Denominations for power cables, signal cables, SERCOS-II interface cables, and CAN interface cables.

12.9 Order Example

An example illustrating how to place an order for FAGOR products, showing item codes, descriptions, and quantities.

12.10 Unit Identification

Guidance on identifying electronic units using characteristic and version plates, including hardware and software versions.

Compatibility

13.1 Mains Voltage

Information on designed and redesigned line voltage ranges for drives and power supplies, and compatibility with different mains voltages.

13.2 Compatibility

Details on elements ready for different mains voltages (400/460V AC and 380V AC) and their compatibility.

13.3 Module Replacement

Guidelines for replacing 380V AC modules with new 460V AC modules, including compatible components.

13.4 VECON Board

Compatibility information for VECON boards with different software versions and asynchronous motors.

13.5 VECON-2 Board

Information on VECON-2 boards replacing VECON-3, expanding flash memory and operating speed.

13.6 VECON-3 Board

Compatibility of VECON-3 boards with different software versions and hardware platforms.

13.7 VECON-4 Board

Compatibility of VECON-4 boards with different software versions.

13.8 Boot for VECON-2

Information on loading software versions for VECON-2 boards using WinDDSSetup.

13.9 Boot for VECON-3

Information on loading software versions for VECON-3 boards using WinDDSSetup.

13.10 Boot for VECON-4

Information on loading software versions for VECON-4 boards using WinDDSSetup.

13.11 SERCOS Card (16 MBd)

Compatibility of SERCOS card with software versions and its use for data exchange between CNC and drives.

13.12 CAN Board

Compatibility of CAN board with FAGOR drives and installation of software version 08.0x.

13.13 CAPMOTOR-x Boards

Compatibility of CAPMOTOR-x boards with different software versions and feedback types, noting discontinuation of CAPMOTOR-1.

13.14 VECON-x Boards

Compatibility of VECON-x boards with different software versions, noting discontinuation of VECON-2.

13.15 Type of Feedback and CAPMOTOR-2 Board

Information on feedback types compatible with CAPMOTOR-2 board and the discontinuation of CAPMOTOR-1.

13.16 Recognizing RPS Power Supplies

How drive software version 06.09 onwards recognizes RPS power supplies and their parameters.

13.17 APS-24 Auxiliary Power Supply with PS, XPS or RPS

Compatibility of APS-24 auxiliary power supply with PS, XPS, and RPS power supplies based on version.

13.18 Power Supplies Compatible with FM9 Motors

Compatibility of power supplies with FM9 motors, indicating incompatible models.

13.19 Recognizing the 200;240 V AC ACD;SCD Servo Drives

How to recognize and set 220/240 V AC ACD/SCD servo drives based on software version.

13.20 Transfer of *.mot files. Motor Table

Requirements for transferring motor files, including software version compatibility for motor table versions.

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