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FATEK FBs-232P0-9F-150 User Manual

FATEK FBs-232P0-9F-150
348 pages
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Hardware
Contents
Chapter 1Introduction of FATEK FBS Series PLC
1.1 Appearance of Main Unit...............................................................................................................H1-1
1.2 Appearance of Expander/Module.................................................................................................H1-2
1.3 Appearance of Communication Expansion Module ....................................................................H1-4
1.4 List of FBS-PLC Models ................................................................................................................H1-5
1.5 Specifications of Main Unit ............................................................................................................H1-7
1.6 Environmental Specifications ........................................................................................................H1-8
1.7 Connection Diagrams of Various Models.....................................................................................H1-9
1.7.1 NC Control Main Unit..............................................................................................................H1-9
1.7.2 Basic/Advanced Main Unit .....................................................................................................H1-10
1.7.3 Digital I/O Expander................................................................................................................H1-12
1.7.4 Digital I/O Expansion Module.................................................................................................H1-13
1.7.5 High-Density Digital I/O Expansion Module ..........................................................................H1-14
1.7.6 Numeric I/O Expansion Module.............................................................................................H1-14
1.7.7 Analog I/O Expansion Module ...............................................................................................H1-14
1.7.8 Temperature Input Module.....................................................................................................H1-15
1.7.9 Expansion Power....................................................................................................................H1-15
1.7.10 Communication Module (CM)..............................................................................................H1-16
1.7.11 Communication Board (CB).................................................................................................H1-17
1.8 Drawings with External Dimensions .............................................................................................H1-18
Chapter 2System Architecture
2.1 Single-Unit System of FBS-PLC...................................................................................................H2-1
2.2 Formation of Multiple Units............................................................................................................H2-2
2.2.1 Connection of multiple FBS-PLC...........................................................................................H2-2
2.2.2 Connection of FBS-PLC with host computer or intelligent peripherals................................H2-3
Chapter 3Expansion of FBS-PLC
3.1 I/O Expansion.................................................................................................................................H3-1
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FATEK FBs-232P0-9F-150 Specifications

General IconGeneral
ModelFBs-232P0-9F-150
CategoryController
TypePLC
Input Voltage24VDC
Programming SoftwareWinProladder
Pulse Outputs2
Storage Temperature-20°C to 70°C
Communication InterfaceRS-232, RS-485
Connector TypeTerminal Block
Humidity5% to 95% (non-condensing)

Summary

Chapter 1: Introduction of FATEK FBS Series PLC

1.4 List of FBS PLC Models

Provides a comprehensive list of FBS-PLC models with their item names, model numbers, and specifications.

1.5 Specifications of Main Unit

Lists detailed specifications for Main Units, including execution speed, memory, commands, and register types.

1.7 Connection Diagrams of Various Models

Provides connection diagrams for different Main Unit models, showing AC and DC power inputs and I/O terminals.

Chapter 2: System Architecture

2.2 Formation of Multi-Unit System

Details how multiple Single-Unit PLC systems can be integrated via communication ports for resource sharing.

Chapter 3: Expansion of FBS-PLC

3.1 I/O Expansion

Explains FBS-PLC I/O expansion using Digital I/O (DI/O) and Numeric I/O (NI/O) through expansion units or modules.

3.2 Expansion of Communication Port

Explains expanding communication ports using Communication Boards (CB) or Communication Modules (CM) and lists available models.

Chapter 4: Installation Guide

4.2 Precautions of PLC Installation

Offers advice on installing PLCs to avoid interference, such as keeping them away from high-voltage lines and power switches.

4.3 Fixation by DIN RAIL

Describes the convenient DIN RAIL fixation method, its suitability for environments with slight vibration, and the mounting/dismounting procedure.

4.4 Fixation by Screws

Details screw fixation methods for environments with larger vibration, illustrating screw hole positions and sizes for various models.

4.5 Precautions on Construction and Wiring

Provides crucial wiring precautions, including following national standards, proper wire gauge, wire separation, and terminal block torque.

Chapter 5: Power Supply Wiring, Power Consumption Calculation, and Power Sequence Requirements

5.1 Specifications of AC Power Sourced Power Supply and Wiring

Lists available AC power supplies (POW-14, POW-24, FBS-EPOW) and their electrical specifications.

5.2 Specifications of DC Power Sourced Power Supply and Wiring

Lists available DC power supplies (POW-10-D, POW-16-D, FBS-EPOW-D) and their specifications.

5.3 Residual Capacity of Main/Expansion Unit & Current Consumption of Expansion Module

Explains residual capacities of built-in power supplies and current consumption of expansion modules, emphasizing load matching.

5.3.1 Residual Capacity of Main/Expansion Unit

Details the residual capacity (5VDC logic, 24VDC output, 24VDC input) for various Main Unit and Expansion Unit models.

5.3.2 Maximum Current Consumption of Expansion Module

Lists the maximum current consumption for various expansion modules across 5VDC logic, 24VDC output, and 24VDC input circuits.

5.4 Requirement of Power Sequence in Main Unit & Expansion Unit/Module

Explains the necessity of power sequence for expansion units, introducing the R4150 register for delaying detection time.

Chapter 6: Digital Input (DI) Circuits

6.1 Specifications of Digital Input (DI) Circuit

Details specifications for 5VDC differential inputs and 24VDC single-end inputs, including signal voltage, current, status indication, and isolation type.

6.2 Structure and Wiring of 5VDC Ultra High Speed Differential Input Circuit

Explains wiring for 5VDC differential input using Line-Driver driving and conversion to single-end input with resistors.

6.3 24VDC Single-End Input Circuit and Wiring for SINK/SRCE input

Explains the 24VDC single-end input circuit structure and wiring for SINK and SRCE input types.

Chapter 7: Digital Output (DO) Circuits

7.1 Specifications of Digital Output Circuit

Covers digital output structures (5VDC differential, single-end) and output device types (relay, TRIAC, transistor), including labeling examples.

7.2 5VDC Ultra High Speed Line-Driver Differential Output Circuit and its Wiring

Explains the 5VDC Line-Driver differential output circuit, its connection to photo coupler or Line-Receiver, and noise immunity measures.

7.5 Output Device Protection and Noise Suppression in DO Circuit

Covers surge currents and counter-electromotive force generated during ON/OFF operations and their impact on output components.

Chapter 8: Test Run, Monitoring and Maintenance

8.1 Inspection after Wiring and Before First Time Power on

Provides a checklist for inspection before initial power-on, including cleaning, power type verification, and load consistency.

8.2 Test Run and Monitoring

Explains the Disable/Enable feature for I/O points, simulating inputs/outputs using Monitor mode, and reverting to normal operation.

8.3 LED Indicators on PLC Main Unit and Troubleshooting

Describes the function of various LED indicators (POW, RUN, ERR, RX, TX, Xn, Yn) and provides troubleshooting guidance for each.

Chapter 1 PLC Ladder Diagram and the Coding Rules of Mnemonic

1.1 The Operation Principle of Ladder Diagram

Introduces ladder diagram as a graphic language for automatic control systems, its basic elements, and types of logic (combination, sequential).

Chapter 2 FBs-PLC Memory Allocation

2.2 Digital and Register Allocations

Provides a detailed table of digital and register allocations, including symbol, item, range, and remarks for various data types like inputs, outputs, relays, timers, and counters.

2.4 Special Registers Details

Lists special registers and their functions, including input/output registers, raw temperature registers, and PID temperature control registers.

Chapter 3 FBs-PLC Instruction Lists

3.1 Sequential Instructions

Lists sequential instructions with their mnemonic, symbol, function descriptions, execution time, and instruction type (network starting, origin/branch line starting, serial connection, parallel connection, blocks merge).

Chapter 5 Descriptions of Function Instructions

5.1 The Format of Function Instructions

Introduces function instructions, divided into input control, instruction number/name, operand, and function output, with examples for single and multiple input instructions.

5.2 Use Index Register(XR) for Indirect Addressing

Introduces index registers (XR) like V, Z, P0~P9, used for indirect addressing by combining with Rxxxx registers to offset operand addresses.

Chapter 6 Basic Function Instruction

T

Details the Timer (T) function instruction, covering its symbol, operand, range, and description of operation.

C

Explains the Counter (C) function instruction, including its symbol, operand, range, and description of operation.

SET

Covers the SET instruction for setting bits or registers to 1, detailing its symbol, operand, range, and description.

RST

Explains the RST instruction for resetting bits or registers to 0, including its symbol, operand, range, and description.

FUN 0 MC MATER CONTROL LOOP START

Introduces the Master Control Loop Start (MC) instruction, explaining its function, operand N, and operational conditions.

FUN 2 SKP SKIP START

Introduces the Skip Start (SKP) instruction, explaining its function, loop number N, and conditions for execution and skipping.

FUN 7 D UDCTR UP/DOWN COUNTER

Details the UP/DOWN COUNTER instruction (UDCTR), covering its symbol, operand, range, and operational description, including behavior with CLR, CV=PV, and U/D fixed states.

Chapter 7 Advanced Function Instructions

Watchdog timer instructions (FUN90~91)

Explains the WATCHDOG TIMER (WDT) and RESET WATCHDOG TIMER (RSWDT) instructions for managing scan time and ensuring system safety.

High speed counting/timing (FUN92~93)

Details instructions for accessing and writing hardware high-speed counter values (FUN92, FUN93), covering CV and PV registers.

NC positioning instructions (FUN140~143)

Details instructions for NC positioning, including HSPSO (pulse output), MPARA (parameter setting), PSOFF (stop pulse), and PSCNV (convert pulse value).

Communication instructions (FUN150~151)

Introduces MODBUS MASTER (FUN150) and COMMUNICATION LINK (FUN151) instructions for PLC communication protocols.

Floating Point Number operation instructions(FUN200~213)

Covers floating point arithmetic operations: INTEGER TO FLOATING (FUN200), FLOATING TO INTEGER (FUN201), ADDITION (FUN202), SUBTRACTION (FUN203), MULTIPLICATION (FUN204), DIVISION (FUN205), COMPARE (FUN206), ZONE COMPARE (FUN207), SQUARE ROOT (FUN208), TRIGONOMETRIC (FSIN, FCOS, FTAN), SIGN CHANGE (FNEG), ABSOLUTE VALUE (FABS).

Chapter 8 Step Instruction Description

8.3 Introduction of Step Instructions: STP, FROM, TO and STPEND

Introduces STP, FROM, TO, and STPEND instructions, explaining their function as step control elements and providing examples for initial step activation.

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