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Faulhaber MCBL 3003/06 S - User Manual

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WE CREATE MOTION
Instruction Manual
EN
Motion Control Systems
Series 3564K024B CS
Motion Controller
Series MCBL 3003/06 S
Series MCDC 3003/06 S
RS232
dff_090277_bedienanleitung_sw.indd 3 25.03.2009 13:34:19 Uhr

Table of Contents

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Summary

Important Information

Symbols in Instruction Manual

Explains pictograms used for warnings, cautions, regulations, and notes.

Safety Instructions

Prerequisite for trouble-free and safe operation of motor and controller.

Product Description

Motor 3564 K024 B CS Description

Describes the integrated DC-Servomotor with encoder and controller.

Motion Controller Description

Details the DSP-based motion controllers and their functions.

Quick Start Guide

Initial steps for commissioning and operation via serial interface.

Operation with Motion Manager

Using Motion Manager for easy access to commands and configuration.

Operation with Host Application

Configuring host application and using ASCII commands for operation.

Installation Guide

Assembly Instructions

Selecting installation location, cooling, wiring, and mounting precautions.

EMC Compatible Installation

Guidelines for connection leads and additional EMC measures for industrial use.

Connector Pin Assignments

Details pin assignments for 3564K024B CS, MCBL 3003/06 S, and MCDC 3003/06 S.

RS232 Wiring Diagrams

Diagrams showing RS232 connections for single and multiple motion controllers.

Motor Wiring Specifications

Wiring details for MCDC and MCBL motors, including shielded wires.

Baud Rate and Node Number Configuration

Serial interface configuration, transfer rates, and setting node addresses.

Basic Settings Configuration

Setting controller parameters for the connected motor using MOTTYP.

Compatibility Mode Settings

Commands to set compatibility with previous models and their functions.

Functional Description

Position Control Operation

Presetting target positions via serial interface and motion control commands.

Velocity Control Modes

Controlling drive velocity via RS232 set value presetting.

Homing and Limit Switch Configuration

Using connections as reference/limit switch inputs and setting digital input levels.

Stepper Motor Mode Operation

Simulating stepper motor function using analog input as frequency.

Gearing Mode (Electronic Gear)

Using an external encoder as a set-point source for position control.

Analog Positioning Mode

Presetting position set-point via potentiometer or analog voltage.

External Encoder for Actual Value

Deriving actual values from an external encoder for high-precision applications.

Voltage Regulator Mode

Operating as a pure voltage regulator, using the controller as a power amplifier.

Analog Target Current Presetting

Switching to analog current presetting, limiting current via analog input.

IxR Control for DC Controllers

Using IxR control for DC motors without encoders for higher speeds.

Error Connection Functions

Configuring the error connection as input/output for various tasks.

Sequence Program Commands

Commands for creating, executing, and managing sequence programs.

Trace Function for Data Logging

Using an additional binary interface for online data reading with up to 2 values.

Technical Information

Sinus Commutation Technology

Describes sinus commutation for smooth motor operation and reduced torque fluctuations.

Current Regulator and I²t Limitation

Implementing moment limitation and setting peak/continuous current limits.

Overtemperature Protection Mechanism

Motor switch-off mechanism when MOSFET or coil temperature exceeds limits.

Under-voltage Monitoring Function

Power stage switch-off when supply voltage falls below a threshold.

Overvoltage Regulation Description

Controller that adjusts rotor displacement angle or uses a ballast circuit when voltage is exceeded.

Controller Parameter Adjustment

Optimizing controller parameters for specific applications and setting sampling rate.

Parameter Description

Basic Setting Commands Overview

Commands used for configuring basic setting parameters.

Special Operating Mode Commands

Commands to switch between operating modes like Continuous, Stepper, Encoder.

Basic Setting Parameters

Parameters for encoder resolution, motor type, speed, resistance, and step settings.

General Operation Parameters

Parameters for position limits, speed, acceleration, deceleration, and controller terms.

Fault Pin and Digital Input Configuration

Configuring fault pin and digital inputs for various functions like error output or digital input.

Homing and Limit Switch Configuration

Settings for homing behavior, polarity, and limit switch functions.

Query Commands for Basic Settings

Commands to query operating modes, parameters, and FAULHABER modes.

Miscellaneous Configuration Commands

Commands for error notification, saving parameters, resetting, and factory configuration.

Motion Control Commands

Commands for enabling/disabling drives, initiating motion, loading positions, and setting velocity.

General Query Commands

Commands to query controller type, serial number, position, velocity, and status.

Sequence Program Commands

Commands for creating, executing, and managing sequence programs.

Default Configuration at Delivery

Lists standard configuration parameters for the 3564K024B CS.

Operation and Commissioning

Commissioning Procedures

Points to check before starting up the Motion Controller with a motor.

Maintenance and Troubleshooting

Service and Maintenance Guidelines

General maintenance advice, cleaning, and filter checks for cabinet units.

Troubleshooting Guide

Advice for handling malfunctions and contacting the manufacturer.

Technical Data

Motor 3564 K024 B CS Specifications

Operating data, dimensions, and connection info for the 3564K024B CS motor.

Motion Controller MCBL 3003;06 S Specifications

Operating data, dimensions, and connection info for MCBL controllers.

Motion Controller MCDC 3003;06 S Specifications

Operating data, dimensions, and connection info for MCDC controllers.

EMC Compliance Information

Relevant EC Directives

Lists important EC Directives applicable to the products.

Electromagnetic Compatibility (EMC) Explained

Definition of EMC, basic requirements, and supposed effect of standards.

EC Declaration of Conformity

Manufacturer's declaration of conformity for Motion Controllers with EMC Directive.

Manufacturers Declaration (Machinery Directive)

Warranty Conditions Extract

Command Overview List

Faulhaber MCBL 3003/06 S Specifications

General IconGeneral
BrandFaulhaber
ModelMCBL 3003/06 S
CategoryControl Systems
LanguageEnglish

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