Fayat Group DYNAPAC CA4600

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Table of Contents3
Introduction13
The Machine13
Intended Use13
Warning Symbols13
Safety Information13
General14
CE Marking and Declaration of Conformity15
Safety - General Instructions17
Safety - When Operating19
Driving Near Edges19
Work Driving19
Safety (Optional)21
Air Conditioning21
Special Instructions23
Standard Lubricants and Other Recommended Oils and Fluids23
Higher Ambient Temperatures, above +40°C (104°F)23
Temperatures23
High Pressure Cleaning23
Fire Fighting24
Roll over Protective Structure (ROPS), ROPS Approved Cab24
Welding24
Battery Handling24
Jump Starting (24V)25
Technical Specifications27
Vibrations - Operator Station27
Noise Level27
Electrical System27
Slopes27
Dimensions, Side View28
Dimensions, Top View29
Weights and Volumes30
Working Capacity30
General35
CO 2 -Emission35
Liquid-Filled Tyres (Ballastade Tyres)35
Hydraulic System36
Air Conditioning / Automatic Climate Control (ACC) (Optional)36
Tightening Torque37
Machine Description39
Diesel Engine39
Electrical System39
Propulsion System/Transmission39
Brake System39
Steering System39
Vibration System40
Cab40
FOPS and ROPS40
Identification41
Product and Component Plates41
Product Identification Number on the Frame41
Machine Plate42
Explanation of 17PIN Serial Number42
Engine Plates43
Decals44
Location - Decals44
Location - Decals, CALIFORNIA45
Safety Decals45
Info Decals48
Instruments/Controls49
Control Panel and Controls49
Function Descriptions50
Warning Indication - Membrane Panel (Keypad)53
Display Explanations53
Machine Alarm57
DEF-Displays (Urea Tank Level)58
DEF-Displays (Urea Quality)59
DEF Displays (EAT - Tampering)60
DEF Displays (Exhaust Cleaning Lamp)61
DEF Displays (Exhaust Cleaning Lamp Disabled (Inhibit)62
Dynapac Sub System (DSS)63
Main Menu64
User Settings64
Machine Settings65
Service Menu65
About66
Operator Help When Starting67
Operator Help Workmode67
Display When Activating Choice Via the Button Set68
Instruments and Controls, Cab69
Function Description of Instruments and Controls in the Cab70
Using the Cab Controls71
Defroster71
Heat71
Ac/Acc71
ACC - Control Panel72
Main Display Screen72
ACC - Operation Menus72
Electrical System74
Fuses in the Main Switchbox75
Fuses at the Master Switch76
Fuse Box at Master Switch76
Electricity for Urea System77
Fuses in Cab77
Operation79
Before Starting79
Master Switch - Switching on79
Operator's Seat - Adjustment79
Belt Reminder80
Operator's Seat, Comfort - Adjustments80
Control Panel, Adjustments81
Parking Brake81
Display - Control82
Interlock83
Operator Position83
View84
Starting85
Starting the Engine85
Driving86
Operating the Roller86
Machine with Gear Change in Separate Spring-Return Switch (Gear Position Switch)86
Machine with Speed Limiter (Speed Potentiometer) - Optional87
Slopes88
Machine with TC (Anti-Spin)89
Slopes (TC (Anti-Spin))89
Interlock/Emergency Stop/Parking Brake - Check90
Dynapac Compaction Meter (DCM) Including Active Bouncing Control (ABC) - Optional90
Setting Limit91
Operation CMV92
Vibration93
Manual/Automatic Vibration93
Manual Vibration - Switching on93
Amplitude - Changeover94
Adjustable (Variable) Frequency - (Optional)94
Braking95
Normal Braking95
Emergency Braking95
Switching off96
Parking96
Chocking the Drums96
Master Switch97
Long-Term Parking99
Engine99
Battery99
Air Cleaner, Exhaust Pipe99
Fuel Tank99
Hydraulic Reservoir99
Tires (All-Weather)99
Hoods, Tarpaulin100
Urea Tank (DEF Tank)100
Miscellaneous101
Lifting101
Locking the Articulation101
Lifting the Roller101
Lifting the Roller with Jack102
Unlocking the Articulation102
Towing/Recovering102
Short Distance Towing with the Engine Running103
Short Distance Towing When the Engine Is Inoperative104
Towing the Roller105
Transport105
Securing CA2500-CA4600 for Loading106
Securing CA5000/5500/6000/6500 for Loading108
Operating Instructions - Summary111
Preventive Maintenance113
Acceptance and Delivery Inspection113
Warranty113
Maintenance - Lubricants and Symbols115
Maintenance Symbols116
Maintenance - Maintenance Schedule117
Service and Maintenance Points117
General117
Periodic Service (Service Message) - Optional118
Every 10 Hours of Operation (Daily)119
After the FIRST 50 Hours of Operation119
Every 50 Hours of Operation (Weekly)119
Every 250 / 750 / 1250 / 1750 Hours of Operation120
Every 500 / 1500 Hours of Operation120
Every 1000 Hours of Operation121
Every 2000 Hours of Operation122
Every Other Year123
Maintenance, 10H125
Scrapers - Check, Adjustment125
Scrapers, Pad-Drum126
Scrapers (Heavy Duty), Pad Drum126
Flexible Scrapers (Optional)127
Air Circulation - Check127
Coolant Level - Check128
Diesel Engine Check Oil Level128
Fuel Tank - Filling129
Urea Tank - Refilling130
Hydraulic Reservoir - Check Fluid Level130
Maintenance, First 50H131
Hydraulic Filter - Replacement131
Drum Cartridge - Oil Change132
Tires - Air Pressure - Wheel Nuts - Tightening133
Drum Gearbox - Oil Change134
Steering Hitch - Tightening134
Maintenance - 50H135
Air Cleaner135
Check Hoses and Connections135
Pre-Fuel Filter - Draining136
Maintenance Measures - 250 H137
Drum Cartridge - Checking the Oil Level137
Drum Cartridge - Cleaning the Ventilation Screw138
Rear Axle Differential - Check Oil Level138
Rear Axle Planetary Gears - Check Oil Level139
Drum Gearbox - Checking the Oil Level139
Radiator - Check/Cleaning140
Rubber Elements and Fastening Screws - Check140
Battery - Check Condition141
Air Conditioning (Optional) - Inspection141
Automatic Climate Control (Optional) - Inspection142
Maintenance Measures - 500 H143
Drum Cartridge - Checking the Oil Level143
Drum Cartridge - Cleaning the Ventilation Screw144
Air Cleaner144
Checking - Change the Main Air Filter144
Backup Filter - Change145
Air Cleaner - Cleaning145
Rear Axle Differential - Check Oil Level146
Rear Axle Planetary Gears - Check Oil Level146
Drum Gearbox - Checking the Oil Level147
Radiator - Check/Cleaning147
The Engine Fuel Filter - Replacement/Cleaning148
Diesel Engine - Oil and Filter Change149
Hood, Hinges - Lubrication149
Seat Bearing - Lubrication150
Maintenance - 1000H151
Hydraulic Filter - Replacement151
Drum Cartridge - Checking the Oil Level152
Drum Cartridge - Cleaning the Ventilation Screw153
Air Cleaner153
Checking - Change the Main Air Filter153
Backup Filter - Change154
Air Cleaner - Cleaning155
Rear Axle Differential - Oil Change156
Rear Axle Planetary Gear - Oil Change156
Drum Gearbox - Oil Change157
Radiator - Check/Cleaning157
The Engine Fuel Filter - Replacement/Cleaning158
Diesel Engine - Oil and Filter Change159
Seat Bearing - Lubrication160
Hydraulic Reservoir - Draining160
Fuel Tank - Draining (Optional)161
Air Conditioning (Optional) Fresh Air Filter - Change161
Steering Hitch - Tightening162
Maintenance - 2000H163
Hydraulic Reservoir - Oil Change163
Hydraulic Filter - Replacement164
Drum Cartridge - Oil Change165
Drum Cartridge - Cleaning the Ventilation Screw166
Air Cleaner166
Checking - Change the Main Air Filter166
Backup Filter - Change167
Air Cleaner - Cleaning167
Rear Axle Planetary Gear - Oil Change168
Rear Axle Differential - Oil Change169
Drum Gearbox - Oil Change169
Radiator - Check/Cleaning170
The Engine Fuel Filter - Replacement/Cleaning170
Diesel Engine - Oil and Filter Change171
Seat Bearing - Lubrication172
Hydraulic Reservoir - Draining172
Fuel Tank - Draining (Optional)173
Air Conditioning (Optional) Fresh Air Filter - Change173
Automatic Climate Control (Optional) - Overhaul174
Drying Filter - Check174
Steering Hitch - Tightening175
Replacing the Urea Pump Filter176
Replacing the Urea Tank Suction Filter177

Fayat Group DYNAPAC CA4600 - Page 2

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