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Fayat Group BOMAG BW 213 D-5 - User Manual

Fayat Group BOMAG BW 213 D-5
290 pages
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BW 213 D-5
Single drum roller
Operating Instruction
Maintenance Instruction
Original Operating Instructions
S/N 101 586 71 1117>
© 04/2020008 203 42 EN

Table of Contents

Other manuals for Fayat Group BOMAG BW 213 D-5

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Summary

Introduction

Foreword

General introduction to the manual, BOMAG company, and safe operation guidelines.

Machine and Engine Type Plates

Details on identifying machine and engine type plates for model and serial number.

Technical Data

Dimensions and Weights

Specifications for machine dimensions, operating weights, axle loads, and linear load.

Travel Characteristics and Drive System

Data on travel speeds, gradeability, engine manufacturer, type, power, and tyre specifications.

Brakes, Steering, and Exciter System

Technical details on brake types, steering angles, oscillation, exciter system frequencies, and capacities.

Noise and Vibration Data

Specifications for sound pressure, sound power levels, and vibration acceleration values.

Concerning Your Safety

Basic Prerequisites and Signal Words

General safety rules, explanation of signal words (DANGER, WARNING, CAUTION), and personal protective equipment.

Definition of Responsible Persons

Clarifies roles of operating company, expert/qualified persons, and driver/operator.

Fundamentals for Safe Operation

Covers safety principles, inspections, modifications, safety devices, and handling of dangers.

Handling Fuels and Lubricants

Safety and environmental regulations for fuels, lubricants, coolants, and battery acid.

Load and Transport the Machine

Guidelines for safely loading, transporting, and securing the machine.

Starting Up the Machine

Procedures for pre-commissioning checks, starting the engine, and using jump leads.

Driving the Machine and Working Operation

Safe driving practices, slope operation, vibration use, and parking procedures.

Refuelling Safety

Safety precautions for refuelling to prevent fire and explosion hazards.

Emergency Procedures

Actions for emergencies: emergency stop, battery disconnect, towing, and emergency exit.

Maintenance Work Safety

Safety guidelines for performing maintenance on hydraulic lines, engine, electrical systems, and wheels.

Signage and Danger Zones

Importance of safety stickers, their meanings, and identification of machine danger zones.

Safety Components Overview

Identification and function of key safety components like ROPS, engine hood, and safety belts.

Indicators and Control Elements

Drivers Stand Controls

Overview of the instrument cluster, warning lights, display fields, and driver controls.

Cabin Controls

Details on cabin controls, including console, heating, air conditioning, and auxiliary heating panel.

Engine Compartment Components

Description of the main battery switch and its operational functions.

Outside Machine Features

Information regarding external components like the reversing camera system.

Checks Prior to Start Up

Pre-Operation Safety Notes

Critical safety reminders before starting the machine, covering operational readiness.

Visual Inspections and Function Tests

Checklist for visual inspections and functional tests of machine systems before operation.

Checking Fluid Levels

Procedures for checking engine oil, hydraulic oil, and coolant levels.

Fuel Level Check and Refuelling

Steps for checking fuel level, understanding indicators, and safely refuelling.

Wheel and Tyre Checks

Safety precautions and procedures for checking tyre pressure and condition.

Operation

Setting Up the Workplace

Procedures for preparing the operator's environment, including seat adjustment.

Electronic Immobilizer System

Information on the electronic immobilizer, its function, and activation/deactivation.

Starting the Engine Procedures

Step-by-step instructions for safely starting the machine's engine.

Travel Operation Guidelines

Safe driving practices, speed selection, slope operation, and parking brake usage.

Working with Vibration

Procedures and safety notes for operating the vibration function and managing frequency.

ECONOMIZER System Usage

Explanation of the ECONOMIZER for monitoring compaction and achieving soil stiffness.

Terrameter Operation

Details on using the Terrameter for compaction measurement, display, and reporting.

Parking the Machine Safely

Steps for safely parking the machine, including returning controls and securing the ignition.

Heating and Air Conditioning

Instructions for operating the cabin's heating and air conditioning systems.

Auxiliary Heating Operation

Procedures for operating the auxiliary heating system, including timing and fan settings.

ECOSTOP Functionality

Information on ECOSTOP's automatic engine shutdown and battery precautions.

Emergency Procedures

Steps for handling emergencies: stop switch, battery disconnect, towing, and cabin exit.

Loading and Transporting the Machine

Prepare for Transport

Steps to prepare the machine for transport, securing openings and loose items.

Loading the Machine Safely

Guidelines for safely loading the machine onto transport using ramps.

Lashing the Machine for Transport

Procedures for securely lashing the machine to the transport vehicle.

Loading by Crane Procedures

Instructions for safely loading the machine using a crane.

Post-Transportation Steps

Actions required after transporting the machine, including disengaging locks.

Maintenance

Preliminary Remarks and Safety Notes

Essential safety precautions and general remarks before performing maintenance.

Preparations and Concluding Work

Procedures for preparing and finishing maintenance tasks, including securing components.

Fuels and Lubricants Specifications

Details on permitted oils, fuels, coolants, and hydraulic fluid types.

Maintenance Schedule Table

Comprehensive table of maintenance tasks categorized by operating hours.

Every 250 Operating Hours Maintenance

Specific maintenance tasks for every 250 operating hours, e.g., belt checks and radiator cleaning.

Every 500 Operating Hours Maintenance

Maintenance tasks required every 500 operating hours, e.g., engine oil change and filter replacement.

Every 1000 Operating Hours Maintenance

Maintenance procedures for every 1000 operating hours, e.g., V-belt checks and hydraulic filter replacement.

Every 2000 Operating Hours Maintenance

Maintenance tasks for every 2000 operating hours, e.g., valve clearance and coolant change.

Every 4000 Operating Hours Maintenance

Replacement of the ribbed V-belt and idler pulley at 4000 operating hours.

As Required Maintenance Tasks

Maintenance tasks performed based on specific conditions or warning indicators.

Setting Up; Refitting

Attaching Padfoot Shells

Instructions for attaching padfoot shells to the drum, including segment and scraper installation.

Removing Padfoot Shells

Procedures for safely removing padfoot shells and scrapers from the drum.

Troubleshooting

Preliminary Remarks on Troubleshooting

General guidance for identifying and resolving machine malfunctions.

Starting Engine with Jump Leads

Safety precautions and steps for jump-starting the engine using an auxiliary battery.

Fuse Assignment Details

Information on fuse locations, amperage, and designations for various electrical circuits.

Fault Code Display and Interpretation

Procedures for reading and reporting fault codes from the INFO 2 display.

Common Engine Faults and Remedies

Table of engine faults, possible causes, and recommended troubleshooting steps.

Auxiliary Heating Fault Indicators

Troubleshooting guide for auxiliary heating system errors and their possible causes.

Disposal

Final Machine Shut-down Procedure

Steps for proper disposal of machine components at end-of-life, including draining fluids.

List of Special Tools

Special Tools for Maintenance

Identification and part numbers for specialized tools required for maintenance tasks.

Fayat Group BOMAG BW 213 D-5 Specifications

General IconGeneral
Operating Weight12, 800 kg
Engine Power97 kW / 132 hp
Drum Width2, 130 mm
Vibration Frequency30/36 Hz
Centrifugal Force256 / 256 kN
Steering modeArticulated steering
Engine manufacturerDEUTZ
Frequency30/36 Hz
Drum Diameter1, 500 mm
Travel Speed0-12 km/h

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