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Bomag BW 138 AD-5
Fayat Group Bomag BW 138 AD-5 User Manual
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BW 138 AD-5
T
andem vibratory roller
Operating Instruction
Maintenance Instruction
Original Operating Instructions
S/N 101 650 37 1334>
© 10/2017
008 201 92 EN
2
Table of Contents
Default Chapter
3
Table of Contents
3
1 Introduction
11
Foreword
12
Machine Type Plate and Engine Type Plate
14
2 Technical Data
15
Noise and Vibration Data
19
Noise Data
19
Vibration Data
20
3 Concerning Your Safety
21
Basic Prerequisites
22
General
22
Explanation of Signal Words Used
23
Personal Protective Equipment
24
Intended Use
25
Improper Use
25
Definition of Responsible Persons
27
Operating Company
27
Expert / Qualified Person
27
Driver / Operator
28
Fundamentals for Safe Operation
29
Remaining Dangers, Remaining Risks
29
Regular Safety Inspections
29
Modifications and Alterations to the Machine
29
Damage, Defects, Misuse of Safety Devices
30
Roll over Protective Structure (ROPS)
30
Handling Fuels and Lubricants
31
Preliminary Remarks
31
Safety Regulations and Environmental Protection Regulations for Handling Diesel Fuel
32
Safety Regulations and Environmental Protection Regulations for Handling Oil
34
Safety Regulations and Environmental Protection Regulations for Handling Hydraulic Oil
36
Safety Regulations and Environmental Protection Regulations for Handling Coolants
38
Safety Regulations and Environmental Protection Regulations for Handling Battery Acid
40
Loading / Transporting the Machine
42
Start-Up Procedure
44
Prior to Starting up
44
Starting the Engine
45
Starting the Engine with Jump Leads
45
Driving the Machine; Working Operation
46
Persons in the Danger Area
46
Driving the Machine
46
Driving up and down Slopes
47
Cross Slope
48
Working with Vibration
48
Working with the Chip Spreader
48
Parking the Machine
49
Refuelling
51
Emergency Procedures
52
Actuating the Emergency Stop Switch
52
Disconnecting the Battery
52
Towing the Machine
52
Maintenance Work
54
Preliminary Remarks
54
Work on Hydraulic Lines
54
Working on the Engine
55
Maintenance Work on Electric Components and Battery
56
Cleaning Work
56
After Maintenance Work
57
Repair
58
Signage
59
4 Indicators and Control Elements
69
Driver's Stand
70
Overview
70
Rotary Switch for Direction Indicators
72
Rotary Switch for Working Lights
72
Rotary Switch for Lighting
73
Rotary Switch for Hazard Light System
73
Rotary Switch for Flashing Beacon
73
Rotary Switch for Push Button Assignment on Travel Lever
74
Rotary Switch for Drum Pre-Selection
74
Rotary Switch for Vibration Pre-Selection
75
Rotary Switch for Amplitude Pre-Selection
75
Emergency Stop Switch
76
Instrument Cluster
77
ECONOMIZER Display
79
Rotary Switch for Seat Heating
79
Rotary Switch for Water Spraying System
79
Starter Switch
80
DIN Socket
81
Travel Lever, Right
81
Travel Lever, Left
82
Push Button Assignment Travel Lever
82
Throttle Lever
85
Outside of Machine
86
Water Level Gauge
86
Adjustment Lever for Chip Quantity
86
Engine Compartment
87
Main Battery Switch
87
Air Filter Maintenance Indicator
87
Hydraulic Oil Filter Maintenance Indicator
88
5 Checks Prior to Start up
89
Notes on Safety
90
Visual Inspections and Function Tests
91
Checking the Engine Oil Level
92
Checking the Fuel Level, Topping up Fuel
93
Checking the Fuel Level
93
Refuelling
93
Checking the Hydraulic Oil Level
95
Checking the Hydraulic Oil Filter
96
Checking the Coolant Level
97
Checking the Air Filter
98
Checking the Water Level, Topping up
99
Checking, Adjusting the Scrapers
100
6 Operation
101
Setting-Up the Work Place
102
Adjust the Driver's Seat
102
Sliding the Driver's Seat Sideways
103
Electronic Immobilizer
104
Starting the Engine
105
Travel Operation
108
Preliminary Remarks and Safety Notes
108
Driving the Machine
109
Stopping the Machine, Applying the Parking Brake
109
Seat Contact Switch
110
Working with Vibration
111
Preliminary Remarks and Safety Notes
111
Preparing to Work with Vibration
112
Manual Vibration
113
Vibration in Automatic Mode
114
Stop Working with Vibration
114
Economizer
115
Water Spraying System
117
Crabwalk
118
Operating the Crabwalk Via the Travel Lever
118
Manually Adjusting the Crabwalk
119
Parking the Machine in Secured Condition
121
Edge Cutter
123
Mounting the Tool
123
Lifting / Lowering the Edge Cutter
123
Chip Spreader
125
Mounting / Removing the Chip Spreader
125
Filling the Chip Spreader
128
Emptying the Chip Spreader
128
Working with Chip Spreader
130
Emergency Procedures
134
Actuating the Emergency Stop Switch
134
Disconnecting the Battery
134
Towing the Machine
134
After Towing
138
7 Loading / Transporting the Machine
141
Prepare for Transport
142
Loading the Machine
143
Fold down the Foldable ROPS
144
Folding down the Foldable ROPS with Protective Roof
145
Lashing the Machine to the Transport Vehicle
148
Loading by Crane
149
After Transport
151
Erecting the Foldable ROPS
152
Erecting the Foldable ROPS with Protective Roof
152
8 Maintenance
155
Preliminary Remarks and Safety Notes
156
Fuels and Lubricants
158
Engine Oil
158
Fuel
159
Coolant
161
Hydraulic Oil
162
List of Fuels and Lubricants
164
Running-In Instructions
165
General
165
After 50 Operating Hours
165
Maintenance Table
166
Every 50 Operating Hours
168
Checking Radiator Hoses and Hose Clamps
168
Checking, Cleaning the Water Separator
168
Lubricating the Chip Spreader
169
Every 250 Operating Hours
170
Change Engine Oil and Oil Filter Cartridge
170
Checking, Tensioning the V-Belt
171
Check the Air Intake Lines
172
Checking Radiator Hoses and Hose Clamps
173
Cleaning the Radiator Module
173
Battery Service
175
Check the Parking Brake
176
Checking the Protective Canopies
176
Every 500 Operating Hours
177
Replacing the Fuel Filter
177
Replacing the V-Belt
178
Checking the Anti-Freeze Concentration and the Condition of the Coolant
179
Checking the Hydraulic Lines
180
Every 1000 Operating Hours
182
Adjusting the Valve Clearance
182
Checking the Engine Mounts
184
Checking the ROPS
185
Checking the Travel Control
186
Replacing the Hydraulic Oil Filter
186
Every 2000 Operating Hours
189
Changing the Hydraulic Oil
189
Changing the Coolant
192
Replacing Hoses
194
Check the Injection Valves
195
Every 3000 Operating Hours
196
Checking the Fuel Injection Pump
196
As Required
197
Air Filter Maintenance
197
Checking the Water Spraying System
200
Cleaning the Water Spraying System
203
Measures if There Is a Risk of Frost
205
Draining the Fuel Tank Sludge
206
Measures Prior to Extended Shutdown Period
207
9 Troubleshooting
211
Preliminary Remarks
212
Starting the Engine with Jump Leads
213
Fuse Assignment
214
Notes on Safety
214
Fuses in Engine Compartment
214
Central Electrics
215
Engine Faults
217
Trouble Shooting ECONOMIZER
220
10 Disposal
223
Final Shut-Down of Machine
224
4
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Fayat Group Bomag BW 138 AD-5 Specifications
General
Brand
Fayat Group
Model
Bomag BW 138 AD-5
Category
Construction Equipment
Language
English
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