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BOMAG BW 900-50
Fayat Group BOMAG BW 900-50 User Manual
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Service - Manual
Catalogue nu
mber
.
008 921 86
12/2012
BW 900-50
S/N 861 834 07 .... >
Tandem Vibratory Roller
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2
Table of Contents
Default Chapter
4
Table of Contents
4
General
6
Introduction
7
1 Safety Regulations
8
General Repair Instructions
12
Tightening Torques
22
Technical Data
26
Maintenance
30
General Notes on Maintenance
31
3 Fuels and Lubricants
32
Table of Fuels and Lubricants
33
Running-In Instructions
34
Maintenance Table
35
Overall View of Machine
36
Overview
37
Electrics
39
Starting with Jump Wires
40
5 Engine Oil Pressure Monitoring
40
Proximity Switches
41
Central Electrics
43
Control Elements
44
Fuses
45
Engine
46
Engine Overview
47
6 Checking the Engine Oil Level
49
Changing Engine Oil and Oil Filter
49
Change the Fuel Pre-Filter
50
Cleaning the Cooling Air Intake Openings
51
Check, Clean the Air Filter, Replace if Necessary
51
Clean, Check the Spark Plugs, Replace if Necessary
53
Checking, Adjusting the Valve Clearance
54
Check, Adjust the Idle Speed
55
Checking Fuel Lines and Clamps
55
Engine Conservation
56
Carburettor Check Sheet
57
Engine Problems
58
Hydraulics
59
Hydraulic Circuit
60
7 Pump Overview
62
Travel Pump, PMVO 13S
63
Troubleshooting Axial Piston Pumps
67
Travel Motor TG405
70
External Gear Motors
72
External Gear Pumps
73
Steering Valve
75
Travel Circuit
76
Vibration Circuit
79
Steering Circuit
81
Checking the Hydraulic Oil Level
83
Changing the Hydraulic Oil
84
Checking the Hydraulic Oil Filter Element
85
Change the Hydraulic Oil Filter
86
Special Tools
88
8 Checking the Rotation Speeds
90
Pressure Tests in the Travel Circuit
93
Adjusting the Neutral Positions of the Travel Pump
95
Travel Pump High Pressure Test
96
Pressure Tests in the Vibration Circuit
98
Vibration Pump High Pressure Test
99
Checking the Leakage Rate of the Vibration Motor
100
Pressure Test in Steering Circuit
101
Special Tools for Flushing
104
9 Flushing - General
109
Flushing Schematic for Travel System
111
Flushing the Travel System
112
Bleeding the Travel Circuit
116
Special Tools
119
Repair Overview Vibrating Drum
120
Removing and Installing the Vibrating Drum
122
Dismantling the Vibrating Drum
124
Asembling the Vibrating Drum
130
Repair Overview Oscillating Articulated Joint
137
Removing and Installing the Oscillating Articulated Joint
139
Repairing the Oscillating Articulated Joint
141
Steering Valve
149
Hydraulic Diagram
167
Wiring Diagram
175
5
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Fayat Group BOMAG BW 900-50 Specifications
General
Operating weight
9, 000 kg
Drum width
2, 130 mm
Steering mode
Articulated
Engine power
18.4 kW / 25 HP
Vibration frequency
55 Hz
Amplitude
0.5 mm
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