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Fedders GWH18MC-D3DNA3A User Manual

Fedders GWH18MC-D3DNA3A
73 pages
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Service Manual
MODEL :
(Refrigerant R-410A)
BEFORE SERVICING THE UNIT, READ THE SAFETY PRECAUTIONS IN THIS MANUAL.
GWH18MC-D3DNA3A
GWH24MD-D3DNA3A
ONLY FOR AUTHORIZED SERVICE PERSONNEL.
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Fedders GWH18MC-D3DNA3A Specifications

General IconGeneral
BrandFedders
ModelGWH18MC-D3DNA3A
CategoryAir Conditioner
LanguageEnglish

Summary

Safety Precautions

General Safety Guidelines

Instructions for safe installation and operation, including warnings, cautions, and symbol explanations.

Specifications

2.1 Unit Specifications

Detailed technical specifications for the indoor and outdoor units, including capacity, power, and dimensions.

2.2 Operation Characteristic Curve

Graphs illustrating cooling and heating performance based on compressor speed and voltage.

2.3 Capacity Variation Ratio According to Temperature

Charts showing how cooling and heating capacity changes with outdoor temperature.

2.4 Operation Date

Data tables detailing operational parameters for cooling and heating modes.

2.5 Noise Criteria Curve Tables

Graphs illustrating noise levels for indoor and outdoor units based on operating conditions.

Construction Views

3.1 Indoor Unit

Detailed diagrams and dimensions of the indoor unit, including mounting requirements.

3.2 Outdoor Unit

Diagrams and dimensions of the outdoor unit, showing installation clearances and components.

Refrigerant System Diagram

Cooling & Heating Models Diagram

Schematic illustrating the refrigerant flow for both cooling and heating operations.

Schematic Diagram

5.1 Electrical Wiring

Wiring diagram for the indoor unit, showing connections between components and the control board.

5.2 Printed Circuit Board (Indoor Unit)

Top and bottom views of the indoor unit's control PCB, showing component layout.

5.2 Printed Circuit Board (Outdoor Unit)

Top and bottom views of the outdoor unit's control PCB, showing component layout.

Function and Control

6.3 Description of Each Control Operation

Details on various operating modes like Cooling, Heating, Fan, Auto, Sleep, and Timing functions.

2. Display State of Indoor Indicators

Explanation of how indoor unit indicators display status, modes, and error codes.

3. Other Control Targets

Details on specific control functions like wind blow, buzzer, and auto button.

Sleep, Timing, and Dry/Mildew Proof Functions

Covers sleep mode, general/moment timing, and dry/mildew proof settings.

Indoor Fan Control and Power-Failure Memory

Explains indoor fan speed settings, power-failure memory, and motor protection.

Super Power and Health Functions

Details on Super Power mode, Health function, and thermo-bulb fault detection.

Fault Detection and Forced Running

Covers thermo-bulb fault detection and forced running mode for indoor units.

Outdoor Unit Parameter Compensation and Calibration

Details on compensating and calibrating outdoor unit parameters and judging sensor effectiveness.

Outdoor Unit Basic Functions: Cooling Mode

Explains cooling mode operations, temperature setting ranges, and conditions.

Dehumidifying, Air-Supplying, and Heating Modes

Details on operating conditions and temperature ranges for dehumidifying, air-supplying, and heating modes.

Special Functions: Defrosting and Control Logic

Explains defrosting control, compressor control logic, and outer fan control.

4-Way Valve Control and Frozen-Preventing Protection

Covers 4-way valve operation in different modes and evaporator freeze prevention.

Overload Protection Function

Details on overload protection mechanisms for cooling and dehumidifying modes.

Overload Protection Details

Continues overload protection for cooling/dehumidifying and introduces heating overload protection.

Compressor Temperature and Frequency Protection

Details on discharge temperature protection and frequency reduction for various conditions.

Overload Protection and Frequency Control

Details on power turn-off, overload protection continuity, and frequency reduction strategies.

Discharge Temp Protection and Frequency Limiting

Covers discharge temperature protection, power turn-off, frequency limiting, and overcurrent protection.

Voltage Sag, Communication, and Module Protection

Details on voltage sag, communication faults, module protection, and overheating.

Module Overheating and Compressor Protections

Covers module overheating, compressor overload, phase current, startup failure, out-of-step, and DC bus protection.

DC Bus Voltage Protection and Four-Way Valve Abnormity

Details on DC bus voltage protection, abnormal four-way valve operation, and PFC protection.

Sensor Failure Detection and Disposal

Covers detection and handling of failures in various sensors like ambient, tube, and module temperature sensors.

Installation Manual

Basic Requirements For Installation Position

Guidelines for selecting an installation location to avoid malfunctions caused by environmental factors.

Indoor Unit Installation Position Selection

Criteria for choosing a suitable location for the indoor unit, considering airflow and access.

Outdoor Unit Installation Position Selection

Criteria for selecting an installation location for the outdoor unit, ensuring ventilation and noise management.

Electrical Safety and Earthing Requirements

Covers essential electrical safety measures and proper earthing procedures for installation.

Indoor Unit Panel and Piping Installation

Steps for installing the rear panel, piping hole, drainage pipe, and wiring.

Connecting Indoor and Outdoor Electric Wires

Procedure for routing and connecting power and signal wires between indoor and outdoor units.

Indoor Unit Installation Procedures

Instructions for routing piping, wiring, and mounting the indoor unit.

Connecting the Piping

Steps for connecting indoor and outdoor unit piping, including torque specifications.

Outdoor Unit Electrical Wiring

Instructions for connecting electrical wiring to the outdoor unit.

Air Purging, Leakage Test, and Drainage

Procedures for air purging, leakage testing, and condensate drainage for the outdoor unit.

Exploded Views and Parts List

230V 18K Indoor Unit Exploded View

Illustrated breakdown of the 230V 18K indoor unit components with part numbers.

230V 18K Indoor Unit Parts List

Detailed list of parts for the 230V 18K indoor unit, including product codes and quantities.

230V 24K Indoor Unit Exploded View

Illustrated breakdown of the 230V 24K indoor unit components with part numbers.

230V 24K Indoor Unit Parts List

Detailed list of parts for the 230V 24K indoor unit, including product codes and quantities.

Troubleshooting

9.1 Malfunction Analysis: Unit Not Starting

Flowchart for diagnosing issues when the air conditioner does not start up.

Poor Cooling/Heating Operation

Troubleshooting steps for issues related to refrigerant flow and air circulation.

Fan Operation Issues

Diagnosing problems with indoor fan, outdoor fan, or swing fan not running.

Compressor Performance Issues

Troubleshooting compressor running problems, overheating, and lack of outdoor fan operation.

Unit Not Running and Water Leakage

Diagnosing issues when the outdoor unit/compressor won't run, or when water leakage occurs.

Abnormal Sound and Shake Diagnosis

Troubleshooting causes of abnormal sounds and shaking from the unit.

General Malfunction Diagnosis Procedures

Overview of malfunction diagnosis, safety notes for capacitors, and discharge method.

9.2 Error Code Confirmation

Steps to confirm power supply and voltage before interpreting error codes.

Indoor/Outdoor Unit Error Code Interpretation

Table and guide for interpreting error codes based on LED flashing patterns and AC status.

Specific Error Code Diagnoses (E5-F9)

Detailed troubleshooting for error codes E5 (AC overload) through F9 (Air exhaust over high).

Specific Error Code Diagnoses (U5-P8)

Troubleshooting for error codes U5 (current testing), P5 (overcurrent), H1-H3 (defrosting, overload, system abnormal), H4-H5 (IPM, PFC protection), HC, H7, H0, Lc, U1, EE, PU, P7-P8.

Specific Error Code Diagnoses (U3-FH)

Troubleshooting for error codes U3 (DC bus voltage dips) through FH (Anti-freezing limit).

9.3 Troubleshooting: Capacitor Charge Fault

Diagnostic flowchart for capacitor charge faults in the outdoor unit control panel (AP1).

IPM Protection Troubleshooting Flowchart

Diagnostic flowchart for IPM protection issues, including voltage checks and component testing.

High Temperature and Overload Protection Diagnosis

Diagnosing high temperature and overload protection issues on the outdoor unit control board.

Start-up Failure Diagnosis for Compressor

Flowchart for diagnosing compressor start-up failures, checking wiring and stopping time.

Out-of-Step Compressor Diagnosis

Diagnosing compressor out-of-step issues, checking system pressure, voltage, and fan operation.

Overload and Air Exhaust Malfunction Diagnosis

Diagnosing overload and air exhaust malfunctions, checking PMV and refrigerant leakage.

Power Factor Correction (PFC) Fault Diagnosis

Diagnosing PFC faults by checking the reactor and PFC capacitor, and performing resistance checks.

Communication Malfunction Diagnosis

Diagnosing communication issues between indoor and outdoor units, checking wiring and boards.

Outdoor Communication Circuit Detection Flowchart

Flowchart for detecting faults in the outdoor unit's communication circuit using voltage measurements.

Appendix 1: Ambient Sensor Resistance Values

Table of resistance values for ambient sensors at various temperatures for troubleshooting.

Appendix 2: Tube Temperature Sensor Resistance Values

Table of resistance values for tube temperature sensors at various temperatures for troubleshooting.

Appendix 3: Air Exhaust Temperature Sensor Resistance Values

Table of resistance values for air exhaust temperature sensors at various temperatures for troubleshooting.

Removal Procedure

10.1 Indoor Unit Removal Procedure

Step-by-step instructions for disassembling the indoor unit, starting with the panel and filter.

Indoor Unit Disassembly: Case and Electric Box

Instructions for removing the front case, electric box cover, and electric box.

Indoor Unit Disassembly: Evaporator and Motor

Steps for removing the evaporator and the fan motor from the indoor unit.

10.2 Outdoor Unit Removal Procedure: Top Cover and Grille

Steps for removing the outdoor unit's top cover, front panel, grille, and side plate.

Outdoor Unit Electric Box Removal

Instructions for removing the electric box from the outdoor unit.

Outdoor Unit Disassembly: Fan Blade and Motor

Steps for removing the axial flow fan blade and the motor assembly.

Outdoor Unit Four-Way Valve Removal

Procedure for desoldering and removing the four-way valve.

Outdoor Unit Valve and Compressor Removal

Steps for removing the gas/liquid valves and the compressor.

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