FeherGuard PREMIUM - User Manual

Fig. 5
STEP 1: SOLAR REEL PLACEMENT:
ABOVE-GROUND SOLAR COVER
REEL SYSTEM
ASSEMBLY INSTRUCTIONS
PLEASE READ ENTIRE INSTRUCTIONS CAREFULLY BEFORE PROCEEDING
REEL SYSTEMS COMPONENTS AND PREPARATION:
NOTE: THE FG7BS18 and FG7BS18M* (18’) ARE
COMPLETE SYSTEMS CONTAINED IN ONE CARTON.
Tools required for assembly:
·
Portable drill (driver bit provided)
·
Tape measure
· Pencil and Scissors
A.
B.
On round pools, the reel should be located across the center of pool or off center with cover
extensions folded in (see Fig.1). On oval or rectangular pools, locate the reel at widest point.
Insert both end tubes equal distance into center tube
and mark on center tube where inner tubes end
Fig. 3
IMPORTANT
Please make special note of areas marked in RED
STEP 2: TUBE ASSEMBLY
for L18 or L18M* (mill) Tube Set
B.
C.
D.
E.
C3
C2
End tube
End tube
Center tube
C
D
C1
C1
Fig. 4
A.
Tubes Parts List:
L18 or L18M*(mill) 3 tubes (1 center & 2 end)
L18/AG24EX 5 tubes (2 center, 2 end & 1 joiner)
AGHD28 5 tubes (2 center, 2 end & 1 joiner)
Ends & Hardware Parts List:
2 Ends (Tees) 2 Cones
2 Handles 2 Bearings
2 Plugs for 2 1/2” Tube Sets
20 Strap Plates
10 - 26” Straps
Driver Bit
Hardware Kit:
10 Plastic Screws
4 Wing nuts & bolts
25 Metal Self-
Drilling Screws
1 Trim cover to clear inside top rail. Allow an extra 4“ (10 cm) on cover length if installing the reel at mid-point or widest point.
“Lift off and Swing”
Removal Feature
Fig. 1
Carefully measure between inside flat edges of two cones to calculate overall length for the tubes.
Ensure a minimum 9” (22.5 cm) of each end tube is inside center tube. Less than 9” insert causes screws to loosen and/or tubes to split.
Measure between inside
flat edges of 2 cones.
Pool
Fig. 2
Lock tubes together by rotating the center tube in the opposite direction to end tube.
ce 2 more self-drilling screws at Location “C2” and ”C3” - 1 screw at every second
drill line around tubes (see Fig. 4).
At “D” locations, install 3 screws around the center tube at every second drill line, 1“ (2.5 cm)
back from where you marked the end of the inner tube (see Fig. 4).
Repeat for other end tube.
HOLD TUBES LOCKED WHILE YOU
INSTALL FIRST SELF-DRILLING SCREW ON A DRILL LINE, 1“ (2.5 cm) back from end of center tube at location ”C1” (Fig. 4 & 5).
Pla
Tubes Must be in Locked Position
Drill Lines DO NOT line up when tubes are properly locked
Note: THIS STEP REQUIRES A TOTAL OF 12 SELF-DRILLING SCREWS
Do not pre-drill holes or over-tighten screws.
PREMIUM (FG7B)
D3
D2
D1
Maximum Tube Length is 18’6” (5.6m)
Maximum Cover Weight is 60# (27.3kg)
Maximum Cover is 18’ x 36’ (5.5 m x 11.78 m)
80“ end tube
80“ center tube
80“ end tube
1/4“ Drill Bit·
D1
First determine the potential placement of the post cones. Cones must be level and on outer side
of top rail. Ensure adequate space under the rail to tighten the wing nuts (see Fig. 2) Cones will be
attached after reel has been assembled.
L18M/AG24EXM*(mill) 5 tubes (2 center, 2 end & 1 joiner)
* Mill tubes tarnish over time. Anodized tubes help reduce tarnishing.
Four Easy Steps:
If you need additional assistance, contact us at info@feherguard.com or call 905-876-4766 Monday to Thursday 8:00 a.m. to 5:00 p.m. - Friday until 2:30 Eastern Time.
Getting started:
Drill lines MUST NOT
line up when tubes
are locked

Summary

Reel Systems Components and Preparation

Getting Started

Lists tools required for assembly and notes on component parts.

Solar Reel Placement

Guides placement of the reel on round or rectangular pools.

Tube Assembly

Tube Assembly for L18 or L18 M* (mill) Tube Set

Detailed steps for assembling reel tubes, ensuring proper length and overlap.

Assemble Reel Ends

End Assembly Steps

Details the order of assembly for reel ends, including handle, bearing, and plug.

Strap Attachment

Strap Attachment to Tubes

How to mark and attach strap plates to the reel tubes.

Strap Attachment to Cover

Methods for attaching straps to the solar cover for different pool types.

Safe Use of Solar Reel

Care and Storage

Five Year Warranty

Overview

1. Function Description
2. Important Technical Specifications
3. Usage Features
4. Maintenance Features
5. Accessories (Available from Dealer)

The FeherGuard Premium (FG7B) is an above-ground solar cover reel system designed to simplify the handling and storage of solar pool covers. This system is engineered for ease of use, durability, and efficient operation, making it a practical accessory for maintaining above-ground pools.

Function Description:

The primary function of the FeherGuard Premium (FG7B) solar cover reel system is to facilitate the deployment and retrieval of solar pool covers. By providing a convenient mechanism to roll and unroll the cover, it eliminates the strenuous effort typically associated with manual cover handling. This not only saves time and labor but also helps extend the life of the solar cover by preventing damage from improper folding or dragging. The system is designed to be placed at the end or mid-point of the pool, allowing the cover to be easily rolled up when not in use and unrolled when needed to retain heat and reduce evaporation.

Important Technical Specifications:

The system is available in various configurations to accommodate different pool sizes and cover weights. Key components include:

• Tubes: The core of the reel system consists of multiple tubes that form the main roller. These tubes come in different lengths and diameters depending on the model.
  • L18 or L18M (mill):* 3 tubes (1 center & 2 end)
  • L18/AG24EX: 5 tubes (2 center, 2 end & 1 joiner). This configuration supports a maximum extension of 24' (7.3 m) and a maximum cover weight of 30# (13.6 kg) for 2 1/2" diameter tubes. Minimum insertion for end tubes into center tubes is 16" (40 cm).
  • L18M/AG24EXM (mill):* 5 tubes (2 center, 2 end & 1 joiner)
  • AGHD28: 5 tubes (2 center, 2 end & 1 joiner). This heavy-duty configuration supports a maximum extension of 28'6" (8.6 m) and a maximum cover weight of 40# (18.18 kg) for 3" diameter tubes. Minimum insertion for end tubes into center tubes is 9" (22.5 cm).
• Ends & Hardware:
  • 2 Ends (Tees)
  • 2 Handles
  • 2 Cones
  • 2 Bearings
  • 2 Plugs for 2 1/2" Tube Sets
  • Hardware Kit: 10 Plastic Screws, 20 Strap Plates, 4 Wing nuts & bolts, 10-26" Straps, 25 Metal Self-Drilling Screws, and a Driver Bit.
• Materials: Tubes are typically made from materials that may tarnish over time (mill tubes), with anodized options available to reduce tarnishing. The system components are designed for outdoor use and resistance to pool chemicals.

Usage Features:

• Placement: For round pools, the reel should be located across the center or off-center, with cover extensions folded in. For oval or rectangular pools, it should be placed at the widest point. Cones, which support the reel, must be level and on the outer side of the top rail, ensuring adequate space for tightening wing nuts.
• Assembly: The assembly process involves several steps:
  1. Tube Assembly: Tubes are joined together, ensuring a minimum insertion of end tubes into center tubes (9" or 16" depending on the model). Tubes must be locked in position before installing self-drilling screws. Screws are installed at specific locations (C1, C2, C3, D) along drill lines, ensuring not to pre-drill or overtighten.
  2. End Assembly: Handles, bearings, and plugs are assembled into the tee ends. A self-drilling screw secures the plug to the tube.
  3. Strap Attachment to Tubes: Strap plates are attached to the end tubes, typically 6" (15 cm) in from the inside edge of the top rail, and then spaced evenly along the drill lines. Self-drilling screws are used, again without pre-drilling or overtightening.
  4. Strap Attachment to Cover: Depending on the pool setup, straps are attached to the solar cover.
     • Pool End Placement (Rectangular Pools): The cover is laid flat (bubbles down), and plastic screws pierce the cover 1" (2.5 cm) back from the edge, securing it to the strap plate.
     • Mid-Pool Placement (Round or Irregularly Shaped Pools): The cover is folded into a "pinched fold" (bubbles in), and plastic screws pierce both sides of the cover 1" (2.5 cm) back from the fold, securing it to the strap plate.
• Cover Removal Feature: The system includes a "Lift off and Swing" removal feature, allowing for easy access to the pool.
• Strap Adjustment: When rolling up the cover, all straps must take hold simultaneously. Strap lengths can be adjusted as necessary.
• Safety: Solar Reel Systems are designed solely for removing solar covers and are not intended to support people or other weight. The solar cover must be completely removed before entering the pool; swimming with a partially covered pool is not recommended.

Maintenance Features:

• Screw Tightening: Periodically check and tighten all screws to ensure the system remains secure and stable.
• Storage: The solar reel can be stored outdoors for the winter. Disassembly for storage is not recommended.
• Tarnishing: Mill tubes may tarnish over time. Anodized tubes are available as an option to help reduce tarnishing and maintain appearance.
• Warranty: FeherGuard offers a five-year warranty on the Premium Above Ground Solar Cover Reel System, covering defects in workmanship or material under normal use. This warranty excludes consumables such as straps, strap plates, and screws. The warranty is void if there is evidence of purchaser abuse, improper installation, or normal wear. Registration of the product within 30 days of purchase is required to validate the warranty.

Accessories (Available from Dealer):

• FG-FASPAK (Tube & Blanket Fastening Kit): 10 sets of tube & blanket fasteners.
• FG-BS2 (Blanket Straps): 2 x 54" straps.
• FG-RS50 (Reel Strapping): 1 - 50' roll.
• FG-PFS (Tube & Blanket Fasteners): 10 sets.
• FG-WPS (White Protective Sheet): 24' x 3 1/2' sheet.
• FG-RS26 (Reel Straps): 10 straps.
• FG-MPR (Mid-Grip Pull Rope): An accessory for easier pulling of the cover onto the pool.
• FG-VHG (Vacuum Hose Reel): Holds up to 50' of 1 1/2" vacuum hose, also suitable for backwash hoses, electrical cords, or garden hoses.

The FeherGuard Premium (FG7B) system is a comprehensive solution for managing above-ground solar pool covers, combining robust construction with user-friendly design and essential safety considerations.

FeherGuard PREMIUM Specifications

General

Brand	FeherGuard
Model	PREMIUM
Category	Lighting Equipment
Language	English