FERREX BDG 915 - User Manual

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User Manual

Original Instructions

BELT&DISC SANDER

AFTER SALES SUPPORT

703625

00800 4003 4003

service.uk@scheppach.com

MODEL:

BDG915 07/2020

YEAR

WARRANTY

PRODUCED IN CHINA FOR:

ALDI STORES LTD. PO BOX 26, ATHERSTONE

WARWICKSHIRE, CV9 2SH.

ALDI STORES (IRELAND) LTD.

PO BOX 726, NAAS, CO. KILDARE.

Visit us at www.aldi.com

Great care has gone into the manufacture of this product and it should

therefore provide you with years of good service when used properly.

In the event of product failure within its intended use over the course of the

first 3 years after date of purchase, we will remedy the problem as quickly

as possible once it has been brought to our attention. In the unlikely event

of such an occurrence, or if you require any information about the product,

please contact us via our helpline support services, details of which are to be

found both in this manual and on the product itself.

GB IE

Contents

Dok./Rev.-Nr. 703625_20200123

Overview ..................................................................................4

Package contents/part list ......................................................6

Explanation of symbols ...........................................................9

Introduction ........................................................................... 10

Layout ......................................................................................11

Scope of delivery .....................................................................11

Intended use ...........................................................................12

General safety instructions for power tools ..........................12

Before starting the equipment ............................................. 16

Attachment and operation .................................................... 16

Working instructions ............................................................. 19

Cleaning and maintenance ....................................................20

Technical data ........................................................................ 21

Storage and transport ........................................................... 22

Electrical connection ..............................................................22

Disposal and recycling ........................................................... 23

Troubleshooting.....................................................................24

Declaration of Conformity .....................................................26

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This document serves as the user manual for the FERREX Belt & Disc Sander, model BDG915, providing comprehensive instructions for its safe operation, maintenance, and technical specifications.

Function Description:

The FERREX Belt & Disc Sander is a versatile power tool designed for sanding all types of wood and similar materials. It combines both a belt sanding mechanism and a disc sanding mechanism, offering flexibility for various sanding tasks. The machine is intended for indoor use and is suitable for both horizontal and vertical sanding operations. It allows for precise material removal, surface finishing, and shaping of workpieces. The belt sander is particularly useful for sanding long workpieces and curved pieces, while the disc sander is ideal for small end surfaces and outside curves. The grinding/sanding table can be tilted, enabling bevel sanding.

Important Technical Specifications:

Dimensions (L x W x H): 470 x 370 x 330 mm (640 mm at highest position).
Disc Diameter: 150 mm.
Belt Dimensions: 100 x 915 mm.
Belt Speed: 450 m/min.
Belt Tilt: 0° - 90°.
Table Tilt: 0° - 45°.
Weight: 16.5 kg.
Motor Voltage/Frequency: 230-240V/50Hz.
Input Power (S1): 370 W.
Idle Speed (n₀): 2980 rpm.
Minimum Workpiece Dimensions: 10 mm height, 10 mm width.
Noise Levels (according to EN 62841-1):
- Sound pressure level (LpA): 76.8 / 76.2 dB(A) (load/no load).
- Uncertainty (KpA): 3 dB.
- Sound power level (LWA): 89.4 / 88.7 dB(A) (load/no load).
- Uncertainty (KWA): 3 dB.

Usage Features:

The sander offers several features to enhance its usability and precision:

Adjustable Grinding/Sanding Table (7, 14): The table can be infinitely adjusted from 0° to 45° using the miter scale (2) and locking screw (1), facilitating bevel sanding. It also serves as a support for workpieces during both belt and disc sanding.
Adjustable Cross Stop (13): This feature ensures safe guidance of the workpiece, particularly for sanding small end surfaces on the sanding disc.
Belt Sanding Position Adjustment: The grinding/sanding belt (6) can be moved upwards into a desired position (horizontal or vertical) by loosening and tightening the Allen screw (5), allowing for versatile sanding operations.
Belt Tracking Adjustment: A knurled screw (8) allows for precise adjustment of the grinding/sanding belt (6) to ensure it runs centrally on the sanding surface.
Quick-Fit Fastening System: The abrasive paper on the grinding/sanding disk (11) uses a quick-fit fastening system for easy replacement.
On/Off Switch (12): The machine is switched on by pressing the green "1" button and off by pressing the red "0" button.
Workpiece Support: The grinding/sanding table and stop rail (7) provide support for workpieces. For sanding long workpieces with the belt in the vertical position, the work can be moved evenly across the belt.
Curved Piece Sanding: Inside curves can be sanded on the idler drum, with instructions to keep fingers away from the belt and apply even pressure.
Portable or Fixed Use: The sander can be used as a portable tool or permanently mounted to a workbench for stability. Mounting instructions are provided for both scenarios, recommending a mounting board of sufficient size and thickness for portable use.
Dust Extraction: Although not explicitly detailed in the provided sections, the presence of a "Suction connection" (3) implies the capability for dust extraction, which helps reduce dust-related hazards.
Safety Features: The manual emphasizes the importance of ensuring all covers and safety devices are properly fitted before operation, and that the sanding belt and disk run freely. It also warns against reaching across the sanding disc to operate the switch.

Maintenance Features:

Regular maintenance is crucial for the longevity and safe operation of the FERREX Belt & Disc Sander:

Cleaning:
- Keep all safety devices, air vents, and the motor housing free of dirt and dust.
- Wipe the equipment with a clean cloth or blow it with compressed air at low pressure.
- Clean the device immediately after each use with a moist cloth and soft soap. Avoid cleaning agents or solvents that could damage plastic parts.
- Ensure no water seeps into the device during cleaning.
Lubrication: After use, clean and lubricate all sliding and moving parts. Apply a light coat of automotive-type paste wax to the worktable to keep surfaces clean.
Motor Housing: Frequently blow out any dust that may accumulate inside the motor housing.
Changing Grinding/Sanding Belt (6):
- Requires pulling the power plug, removing screws (18) and the belt guard (19).
- Turning the tensioner (10) to the right reduces tension, allowing the belt to be removed and replaced.
- Important: Observe the running direction indicated on the housing and inside the belt.
Replacing Abrasive Paper on Sanding Disk (11):
- Dismantle the bottom wheel guard (15) by removing two screws (16).
- Pull off the old sanding/grinding paper and attach new paper using the quick-fit fastening system.
Drive Belt Maintenance:
- Excessive tightness can cause noise and overload the motor.
- Excessive looseness can lead to premature failure and chattering noise.
- The drive belt should only be changed by a specialist.
Wear Parts: Carbon brushes, v-belt, and grinding medium are identified as wear parts that may require replacement over time. These are not necessarily included in the scope of delivery.
Troubleshooting Guide: The manual includes a troubleshooting section to address common issues such as the motor not starting, the machine slowing down, the sanding belt coming off, or wood burning during sanding, providing possible causes and recommended actions. For complex issues like motor burnout or damaged electrical components, contacting a local service center is advised.

The manual emphasizes safety throughout, with warnings regarding potential hazards, the importance of personal protective equipment (safety goggles, ear-muffs, breathing mask), and proper handling to prevent injury or damage to the tool. It also highlights the manufacturer's warranty and contact information for after-sales support.