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P Series
FG Wilson P Series - User Manual
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356-5901(GB)
V15
10/21
FG
W
ils
on
G
enera
t
or
Set
O
pe
rat
or
&
M
aint
enan
c
e
Instruc
tion
Manual
This manual has been designed as a guide to opera
tors to aid in star
ting, st
opping and other
wise safe operation of
FG
Wilson P Series and PRO rental series of generator sets
.
ORIGINAL INSTRUC
TIONS
REGISTER
Y
OUR PRODUC
T FOR
W
ARRANT
Y
www.f
gwilson.com/warranty
2
Table of Contents
Main Page
Default Chapter
3
Table of Contents
3
1 Introduction
6
2 Safety
7
General
7
Emergency Stop Button
7
Personal Protective Equipment
7
General Hazard Information
8
Pressurized Air and Water
8
Containing Fluid Spillage
8
Lines, Tubes and Hoses
8
Disposal of Waste
9
Fire and Explosion
9
Fire Extinguisher
9
Exhaust Gases
10
Mechanical
10
Chemical
10
Coolant
10
Oils
10
Batteries
10
Noise
11
Electrical
11
Neutral-Earth Link (NEL)
11
Generator Isolating
11
Battery Disconnect Switch
12
Sound Level Information
12
First Aid for Electric Shock
13
Engine & Aftertreatment
14
Diesel Exhaust Fluid
14
Burn Prevention
14
Coolant
15
Oils
15
Engine & Aftertreatment System
15
Hazard Label Legend
16
3 General Description
18
Typical Rating Plate
18
Typical Pin Plate
19
Declaration of Conformity (European Union)
20
Declaration of Conformity (Great Britain)
21
Generator Set Description
22
Power Factor
23
4 Installation, Handling and Storage
24
General
24
Outdoor Installation
25
Positioning of Walk-In Containers
26
Concrete Plinth
26
Installation Location
26
Exhaust Discharge
26
Moving the Generator Set
27
Approved Lifting Methods for ISO Walk-In Containers
31
Approved Lifting Methods for Non-ISO Walk-In Containers
31
Foundations and Vibration Isolation
32
Foundation
32
Vibration Isolation
32
Storage
33
Engine Storage
33
Battery Storage
33
Aftertreatment Systems Storage
33
Expected Life
34
Limiting Conditions and Criteria
34
Critical Failures
34
5 Control System Description and Trouble Shooting
36
Control System Description
36
Pre-Start Checks (Applicable to All Control Systems)
36
Powerwizard 1.1, 1.1+ & 2.1 (Quickstart)
38
General Information
38
Powerwizard Control Module Description
38
Basic Operation
39
Fault / Alarm Reset Process
40
User Interface Overview
40
Alarm Log and Resetting
42
Security
43
Real Time Clock Programming (Powerwizard 2.1)
44
Fuel Transfer (Powerwizard 2.1)
44
Additional Features Available
44
Trouble Shooting Guide for Powerwizard
45
Powerwizard 2.1+ / 4.1
46
Powerwizard 2.1+ Control Module Description
46
Powerwizard 4.1 Control Module Description
48
Alarm Log and Resetting
49
Security
50
Real Time Clock Programming
51
Fuel Transfer
51
Additional Features Available
51
Trouble Shooting Guide for Powerwizard
52
Deepsea Controller
53
Description
53
Alarm Icons
54
Electrical Trip Alarm Icons
54
Stop/Reset Mode
54
Fault Finding
55
Fg100
57
Front Panel Functionality
57
Pushbutton Functions
57
Display Screen Organization
58
Led Lamps
58
Displaying Event Logs
59
Operation of the Unit
60
Protections and Alarms
61
Programming
62
Control System Options and Upgrades
64
Battery Trickle / Auto Boost Chargers
64
Heaters
64
Electric Fuel Transfer Pumps
64
Meters / Gauges
65
Speed / Voltage Control
65
Alarm Signalling
65
Automatic Preheat Control
65
Remote Annunciator Panels
65
6 Operation
66
Priming Procedure for 1100 Series
66
Products Fitted with the Small Perkins Pre-Filter / Water Separator
66
Perkins 1506, 2206, 2506, 2806 Engines Fitted with Pre-Filter / Water Separator
67
Products Fitted with the Racor Pre-Filter / Water Separator (Option)
68
Starting with Jump Start Cables
69
Fuel Conservation
69
Cold Weather Operation
70
Hints for Cold Weather Operation
70
Viscosity of the Engine Lubrication Oil
70
Recommendations for the Coolant
71
Engine Operation
71
Inducement Override
71
Fuel Specification
71
7 Load Transfer Panels
72
Output Circuit Breaker Description
73
8 Maintenance
74
Battery Maintenance
74
Battery Removal and Fitting
75
Battery Fluid Levels
75
Preventative Maintenance Interval Schedule
76
Alternator Preventative Maintenance
76
Engine Preventative Maintenance
76
Aftertreatment Maintenance
77
Welding on or Near Generator Sets
78
Decommissioning and Disposal
78
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FG Wilson P Series Specifications
General
Brand
FG Wilson
Model
P Series
Category
Portable Generator
Language
English
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