Why does the wire spool unwind and tangle in my Firepower MST 180i?
- AAnna ReynoldsSep 23, 2025
The wire spool brake may be too loose.
Why does the wire spool unwind and tangle in my Firepower MST 180i?
The wire spool brake may be too loose.
How to fix lack of penetration in my Firepower Welding System?
Lack of penetration may occur if the welding current is too low, the joint preparation is too narrow or the gap too tight, or the shielding gas is incorrect. Try increasing the welding current by increasing wire feed speed and voltage. Also, increase the joint angle or gap. If that doesn't work, change to a gas which gives higher penetration.
What to do if there's undercut in my Firepower Welding System welds?
Undercut can be caused by a welding arc voltage that's too high, an incorrect MIG Gun angle, or excessive heat input. To correct this, decrease the voltage or increase the wire feed speed. Also, adjust the gun angle. Finally, increase the MIG Gun travel speed and/or decrease welding current by decreasing the voltage or decreasing the wire feed speed.
Why is my Firepower Welding System producing an irregular weld shape?
An irregular weld shape can result from incorrect voltage and current settings (convex if voltage is too low, concave if voltage is too high), a wandering wire, incorrect shielding gas, or insufficient/excessive heat input. Adjust voltage and current by adjusting the voltage control and the wire speed control. Replace the Velocity contact tip. Check the shielding gas. Adjust the wire speed control or the voltage control.
How to fix limited shielding gas flow in Firepower MST 180i?
Check that the MIG Gun connection is fully engaged into the MIG Gun Adapter. The o-rings in the MIG Gun connection must seal the shielding gas within the MIG Gun Adapter so the shielding gas flows into the MIG Gun and out thru the MIG Gun nozzle.
Why is the feed roller slipping in my Firepower MST 180i Welding System?
The wire spool brake may be too tight.
What happens if the liner is bent in my Firepower MST 180i Welding System?
This will cause friction between the wire and the liner thus reducing wire feed-ability.
What to do if the feed roller size is worn or incorrect in my Firepower MST 180i Welding System?
Use a feed roller matched to the size you are welding. Replace feed roller if worn.
How to check for gas leaks in my Firepower Welding System?
Check for gas leaks between the regulator/cylinder connection and in the gas hose to the Power Source.
What happens if the contact tip is incorrect or worn on my Firepower Welding System?
If the hole in the contact tip is too large then arcing may occur inside the contact tip resulting in the wire jamming in the contact tip. When using soft wire such as aluminum it may become jammed in the contact tip due to expansion of the wire when heated. A Velocity contact tip designed for soft wires should be used.
Details hazards associated with arc welding processes and necessary precautions.
Provides essential safety guidelines for using gas regulators.
Explains various symbols used in the manual for operational clarity.
States compliance with relevant directives and standards for the equipment.
Guides users on navigating and understanding the manual's structure and content.
Outlines the technical details and performance parameters of the welding machine.
Lists available optional equipment and accessories for the welding system.
Specifies requirements and considerations for connecting the welder to the power supply.
Describes the function of each control, indicator, and feature on the welder's panel.
Provides step-by-step instructions for loading welding wire into the feeder.
Explains how to connect, use, and shut down gas regulators safely and effectively.
Details the process for configuring the welder for MIG welding with shielding gas.
Outlines the steps for preparing and setting up the welder for Stick welding.
Explains the fundamental techniques for performing MIG and Flux Cored welding.
Provides recommended settings and wire/gas combinations for different welding processes.
Offers solutions for common issues encountered during MIG and FCAW welding.
Describes the fundamental techniques for performing Stick welding.
Identifies and provides solutions for common issues encountered during TIG welding.
Lists common faults and their potential causes and remedies for the welding power source.
Details the schedule and procedures for maintaining and calibrating the welding equipment.
Explains the process for cleaning and maintaining the wire feed roller system.
Details the spare parts available for the Firepower 180A MIG Gun.
Lists the available spare parts for the main welding power source unit.
Presents the electrical schematic for troubleshooting and understanding the welder's circuitry.
Outlines the warranty period and terms for different components and accessories.
| Brand | Firepower |
|---|---|
| Model | MST 180i |
| Category | Welding System |
| Language | English |