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Firepower FP-120 User Manual

Firepower FP-120
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FP-120, FP-130 and FP-160
MIG Welding System
Instruction Manual
FORM NO. 0056-1842 EFFECTIVE July 2001
Safety and Operating
Instructions
For Your Safety . . .
PLEASE READ
CAREFULLY!

Table of Contents

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Firepower FP-120 Specifications

General IconGeneral
BrandFirepower
ModelFP-120
CategoryWelding System
LanguageEnglish

Summary

Introduction

Safety Profile

Overview of tradesmen's respect for tools and equipment.

Safety Information

Guidelines for operating the welding system safely and potential hazards.

Safety Symbols

Explanation of warning symbols used to identify important safety messages.

General Welding Safety Instructions

Location

Safety considerations for the welding area and proximity of people.

Personal Protection

Requirements for protective clothing, helmets, and eye protection.

Safety Instructions

Electrical safety guidelines for connecting and operating the welder.

Fire Prevention

Precautions for preventing fires during welding operations.

Ventilation

Importance of adequate ventilation to prevent hazardous gas accumulation.

Electromagnetic Compatibility

Ensuring the welding area is free from interference sources for safety.

Protective Welding Gasses

Guidelines for using inert or non-flammable gases for arc protection.

Health Hazards

Electric Shock

Critical warnings and precautions regarding electric shock risks during operation.

Welder Specifications

Welder Operating Characteristics

Explanation of duty cycle ratings and how they apply to welding system performance.

Internal Thermal Overload Protection

How the welder's internal protection system functions and what to do if activated.

Specifications for FP 120 Wire (GMAW/FCAW) Welding System (1444-0304)

Detailed specifications for the FP 120 welding system model.

Specifications for FP 130 Wire(GMAW/FCAW) Welding System (1444-0306)

Detailed specifications for the FP 130 welding system model.

Specifications for FP 160 Wire(GMAW/FCAW) Welding System (1444-0308)

Detailed specifications for the FP 160 welding system model.

MIG-Gun Specifications

Welder Installation

Power Source Connection

Guidelines for connecting the welder to a suitable power source.

Extension Cords

Guidance on selecting and using appropriate extension cords for the welder.

Machine Assembly

Steps for assembling the welder unit, including attaching feet.

MIG Gun Installation

Installation of the Welding Wire

Gas Cylinder and Regulator Connection

MIG Welding

Gasless Welding

Explanation of welding without shielding gas using flux-cored wire.

Advantages of Gasless Welding

Benefits of using the gasless welding technique.

Preparation for Welding

Essential steps and safety checks before starting the welding process.

Replacement of the Wire Spool

Welding Tips

Spot Welding

Adjustment of the Power Source

Additional Safety Information

Troubleshooting Information

General Operating Tips

Troubleshooting Guide for Firepower FP-200 MIG Gun

FP-200 Wire Liner Replacement

Firepower Limited Warranty

Scope of Limited Warranty

Defines the scope and limitations of the product warranty offered by Firepower.

Limited Warranty Period

Outlines the duration and conditions of the limited warranty for various product types.

Limited Warranty Claim Method

Procedure for submitting a warranty claim and Purchaser's responsibilities.

Limitation of Liability

Seller's exclusion of liability for special, indirect, incidental, or consequential damages.

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