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Fleet Power 2500 - User Manual

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90-0115-00
10/97 Fltman.pm65
OWNER'S MANUAL
FLEET POWER
INVERTER/BATTERY CHARGERS
FLEET POWER 1000
FLEET POWER 2000
FLEET POWER 2500
Fleet Power 1000 & 2000 models are certified by UL to comply with FED spec-KKK-A1822, SAE
spec-SAE-JRR1, for emergency vehicle application. All models UL and C-UL Listed for Canadian use.
KKK
U
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®
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Summary

Introduction to Fleet Power Inverter;Chargers

Safety and Operating Guidelines

Covers general safety, warnings, fuse replacement, power source, and servicing procedures for the unit.

Things You Should Know

System Overview and Protection

Details remote panel features, circuit breaker protection, and electronic protection mechanisms.

Battery Charging Principles

Comparison of Charging Methods

Contrasts conventional single-stage chargers with Fleet Power's 3-stage charging system.

Battery Charger Stage Details

Battery Charger Stages Overview

Introduction to the stages: Bulk Charge, Acceptance Charge, and Float Charge.

Advanced Battery Charging Procedures

Stage 2: Acceptance Charge

Details the acceptance stage where voltage is constant and current ramps down to complete charge.

Stage 3: Float Charge

Describes the float stage for long-term maintenance, providing power for DC loads.

Stage 4: Equalizing Charge

Explains the manual equalizing stage, its purpose, and frequency recommendations.

Battery Charging Specifics and Warnings

Equalizing Charge Benefits and Procedure

Details sulfate removal, cell potential equalization, and electrolyte mixing for wet cells.

Critical Battery Charging Warnings

Critical Battery Charging Warnings

Important warnings regarding equalization of gel cells, monitoring, ventilation, and load management.

Installation Precautions and Safety

Electrical Shock and Corrosion Prevention

Emphasizes using GFCI receptacles and avoiding installation in wet or corrosive environments.

Electrical Safety and Servicing

Highlights risk of shock, advises against opening the unit, and recommends qualified service personnel.

Fleet Power Unit Installation Guide

Key Installation Points and Preparation

Essential steps before installing: turn off power, check polarity, avoid back-feeding, use proper wiring.

Advanced Installation Considerations

DC Wiring and Battery Cable Fusing

Guidance on DC wiring, cable sizing, connecting to batteries, and required fusing.

Grounding and Battery Bank Charging

Explains chassis grounding and methods for charging multiple battery banks.

AC Output and GFCI Installation

Critical AC Output Warning

Emphasizes avoiding back-feeding AC output, which damages the unit and voids the warranty.

GFCI Usage and Remote Wiring

GFCI Limitations and Testing

Explains GFCI protection scope (ground faults only) and the importance of monthly testing.

Final Installation Steps

DC Wiring and Polarity Warning

Covers DC wiring connections, cable sizing, and a critical warning about DC reverse polarity.

Battery Cable Fusing Requirements

Details the NEC requirement for fusing the positive battery cable within 18 inches of the battery post.

DC Wiring Options

Battery Switch Wiring Warnings

Critical warning about connecting other DC loads to the battery switch common.

Troubleshooting Fleet Power Systems

Troubleshooting Common Issues

Inverter Output Problems

Troubleshooting steps for no inverter output or low output voltage.

Fleet Power 2500 Specifications

General IconGeneral
Input Voltage100-240V AC
Output Voltage12V / 24V DC
Battery TypeAGM, GEL
Protection FeaturesOver Voltage Protection, Short Circuit Protection, Reverse Polarity Protection, Over Temperature Protection
Output Current25A

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