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Flex-Pro A3V24-ND Series - User Manual

Flex-Pro A3V24-ND Series
38 pages
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5300 Business Drive, Huntington Beach, CA 92649 USA
Phone: 714-893-8529 FAX: 714-894-9492
E mail: sales@blue-white.com or techsupport@blue-white.com URL: www.blue-white.com
SERIES A3V and A4V
Operating Manual
ProSeries
by Blue-White Ind.
TM
FLEX-PRO
Peristaltic Metering Pump
system
TFD
Tube Failure Detection
Exclusive:
2
TWO-YEAR
WARRANTY
ProSeries
R
R
Protected by Patents: 7,001,153;
7,284,964; 4,496,295
and other patents pending
Patent No. 7,001,153 & 7,284,964
CERTIFIED FINAL DOCUMENT
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Summary

Introduction to Flex-Pro Pumps

Available Models Overview

Lists available Flex-Pro pump models based on series and tube material.

Technical Specifications

Details pressure, temperature, voltage, dimensions, and motor speed capabilities.

Materials of Construction

Lists materials used for wetted and non-wetted components, pump head, and rollers.

Key Features and Capabilities

Highlights self-priming, TFD system, SCADA inputs, and precision rollers.

Agency Listings and Compliance

Lists safety and compliance certifications like ETL, CSA, and CE directives.

Installation Guide for Flex-Pro Pumps

Mounting Location and Considerations

Guidance on choosing a suitable location and mounting the pump securely.

Pump Dimensions and Mounting Holes

Provides physical dimensions for A3 and A4 series pumps and mounting hole spacings.

Installing Injection Fitting and Suction Strainer

Instructions and diagrams for fitting the injection/check valve and suction strainer.

Input Power Connection Procedures

Details on connecting power, including wiring compartment, cord options, and safety.

Wiring Terminals and I;O Schematics

Explains terminal connections for inputs, outputs, and power with schematic diagrams.

Operating the Flex-Pro Metering Pump

Control Panel Button Operations

Explains the function of each button on the Flex-Pro pump's control panel.

Menu Navigation System

Describes how to navigate the pump's menu system using buttons and prompts.

Configuration Menu Structure

Outlines the structure of the configuration menu for various settings.

Language Selection

Step-by-step guide to change the display language of the pump.

Display Rate (Units of Measure)

Instructions on selecting and viewing different units of measure for pump output.

Resetting to Factory Defaults

Procedure to restore the pump's settings to their original factory configuration.

Input Setup and Configuration

Max RPM Cut-off Setting

How to set a maximum motor RPM to prevent overfeeding.

Maximum Flowrate Calibration

Guide to calibrating the pump's maximum flow rate for accurate output.

Manual Speed Adjustment

Manually control pump speed by setting motor speed percentage.

4-20 mA Input Control

Configure remote pump control using a 4-20 mA signal input.

0-10 VDC Input Control

Configure remote pump control using a 0-10 VDC signal input.

Frequency Input (Hz) Control

Configure remote pump control using a frequency (Hz) signal input.

Pulse Batch Operation

Control pump with an incoming pulse signal for batch operations.

Manual Cycle Adjustment

Set a repeating cycle for pump speed and run time.

Dispensing Functionality

Configure precise dispensing of a set volume at a specified pump speed.

Manual Dosing Configuration

Set Parts Per Million (PPM) dosing for fixed fluid volumes.

Proportional Dosing Setup

Configure PPM dosing based on an external flow meter's pulse output.

Contact Closure Input Control

Configure remote start/stop functionality using dry contact closures.

Flow Verification System (FVS) Setup

Set up FVS to detect flow interruptions and trigger an alarm.

Tube Failure Detection (TFD) Adjustment

Configure TFD system sensitivity to detect chemical leaks.

Remote;Local Control Settings

Set pump operation to remote control only, local control only, or disabled.

Pump Tube Timer Monitoring

Monitor and reset the pump tube's operational timer.

Output Setup and Alarm Relays

Signal Output Configuration

Configure configurable 4-20 mA or frequency output signals for external devices.

Relay Output Assignments

Assign relay outputs to pump functions like TFD, FVS, or run status.

Contact Closure Output Settings

Configure contact closure outputs for pump run/stop or general error.

Pump Maintenance Procedures

Routine Inspection and Maintenance

Guidelines for weekly inspection of pump components for wear or chemical attack.

Cleaning and Lubrication of Pump

Instructions for cleaning pump parts during tube replacement and optional lubrication.

Reverse Rotor Rotation for Tube Life

Explanation of how to reverse rotor rotation to extend tube life.

Pump Tube Replacement Guide

Step-by-step instructions for safely replacing the pump tube assembly.

Tubing Data and Performance

Output vs. Fluid Viscosity Charts

Graphs showing flow rate versus motor RPM for different fluid viscosities.

Flex-Pro A3V24-ND Series Specifications

General IconGeneral
BrandFlex-Pro
ModelA3V24-ND Series
CategoryWater Pump
LanguageEnglish

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