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FMX TD400 Series - User Manual

FMX TD400 Series
256 pages
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Summary

Safety Precautions

Before Supplying Power to AC Drive

Covers essential steps before powering the AC Drive, including terminal wiring.

Wiring

Details critical wiring practices, grounding, and safety warnings for installation.

Safety Precautions

Before Operation

Provides crucial guidelines and warnings to follow before operating the AC Drive.

Auto-Tuning

Explains cautions and prerequisites for performing the motor's rotational auto-tuning process.

Operation

Covers important warnings and cautions related to operating the AC Drive and motor.

Safety Precautions

Maintenance, Inspection, and Replacement

Outlines safety precautions and procedures for maintenance, inspection, and component replacement.

Disposal of the AC Drive

Provides guidelines for the safe and environmentally responsible disposal of the AC Drive unit.

Safety Precautions

UL Standards

Details UL standards, compliance requirements, installation area, and wiring terminal specifications.

Model Description

Nameplate Data

Explains how to interpret the AC Drive's main nameplate data for identification and specifications.

Model Description

Wire Gauge, Tightening Torque, Terminal, Short Circuit, Circuit Breaker, and Fuse Ratings

Provides detailed specifications for wire gauge, terminal torque, circuit protection, and fuse ratings for different frame sizes.

Model Description

AC Drive Specifications

Lists detailed electrical and mechanical specifications for various AC Drive models across different voltage classes.

Model Description

General Specifications

Outlines general specifications including control modes, frequency, run modes, main control features, display, protective functions, and communication.

Model Description

AC Drive Dimensions

Provides detailed physical dimensions and mounting specifications for Frame 1 AC Drives.

Environment and Installation

Environment

Details the environmental conditions required for proper AC Drive operation and lifespan, including protection and installation site.

Environment and Installation

Installation

Provides guidance on installing the AC Drive, ensuring adequate air circulation for cooling and heat dissipation.

Environment and Installation

External View

Illustrates the external components and layout of AC Drive frames for identification.

Environment and Installation

Warning Labels

Highlights important warning information that must be read and understood before installing the AC Drive.

Removing the Front Cover

Details the procedure for safely removing the front cover to access wiring terminals for connections.

Environment and Installation

Wiring Peripheral Power Devices

Covers safety precautions and guidelines for wiring peripheral power devices to the AC Drive.

Environment and Installation

Typical AC Drive System

Illustrates a typical AC Drive system diagram, including power supply, circuit protection, and components.

Environment and Installation

General Wiring Diagram

Provides a general wiring diagram showing connections for digital inputs, analog inputs, outputs, and communication.

Environment and Installation

Control Circuit Terminals and Jumpers

Details the functions and signal levels of control circuit terminals and the purpose of various jumpers.

Environment and Installation

Power Terminals

Describes the power terminals, their functions, and provides diagrams for different AC Drive frames.

Environment and Installation

AC Drive Wiring

Explains power input terminal connections, grounding, and provides example power connection diagrams.

Environment and Installation

Input Power and Motor Cable Length

Discusses the impact of cable length on voltage drop and provides a formula for calculation.

Cable Length vs. Carrier Frequency

Provides a table correlating cable length with the recommended carrier frequency setting.

Installing an AC Line Reactor

Advises on installing an AC line reactor for high-capacity power sources to improve power factor.

Environment and Installation

Power Wire Size and Disconnect or Circuit Protection

Refers to wire size recommendations and emphasizes the need for proper circuit protection.

Control Circuit Wiring

Provides guidance on isolating control circuit wiring and using shielded twisted-pair cables.

AC Drive derating based on Carrier Frequency

Explains AC Drive output current derating based on carrier frequency and ambient temperature.

Environment and Installation

Braking resistors

Lists recommended braking resistors and their specifications, including wattage and minimum resistance.

User Interface and Programming

LED Keypad

Introduces the AC Drive's LED keypad, including display elements and keys.

LED Keypad Display and Keys

Explains the function of each LED indicator and key on the AC Drive's keypad for operation.

User Interface and Programming

Display Description

Details how characters are displayed on the 7-segment LED display, including letters and numbers.

User Interface and Programming

LED Display Examples

Provides examples of how various information like parameter codes, current, and voltage are displayed on the LED screen.

User Interface and Programming

LED Status Description

Explains the meaning of different states (Off, Illuminated, Flashing) for the Hz/RPM, FWD, REV, and PARAM LEDs.

User Interface and Programming

Operation Control

Illustrates the operation sequence using output frequency and LED indicators for FWD and REV commands.

User Interface and Programming

Using the Keypad

Guides the user on how to navigate and monitor various drive parameters using the keypad.

User Interface and Programming

Parameter Programming Example

Provides a step-by-step example of how to change a parameter setting directly from the keypad.

User Interface and Programming

Parameter Summary

Lists all parameter groups and their descriptions, along with notes on parameter behavior.

User Interface and Programming

Group 00 Basic Parameters

Details basic parameters including control mode selection, motor rotation direction, and run command sources.

User Interface and Programming

Group 01 V;F Control Parameters

Details parameters for V/F control, including V/F curve selection and voltage/frequency settings.

User Interface and Programming

Group 02 IM Motor Parameters

Details parameters for Induction Motors (IM), covering no-load current, rated current, speed, voltage, and power.

User Interface and Programming

Group 03 External Digital Input and Output Parameters

Outlines parameters for configuring multi-function digital input terminals for various commands and functions.

User Interface and Programming

Group 04 Analog signal inputs; Analog output

Details parameters for configuring analog inputs (AI1, AI2) and analog output (AO) for voltage and current signals.

User Interface and Programming

Group 05 Preset Frequency Parameters

Lists parameters for setting preset speeds, including frequency values and associated acceleration/deceleration times.

User Interface and Programming

Group 06 Automatic Program Operation

Covers parameters for setting up automatic operation modes, including frequency and time settings for stages.

User Interface and Programming

Group 07 Start;Stop Parameters

Details parameters related to starting and stopping the AC Drive, including momentary power loss and fault reset.

User Interface and Programming

Group 08 Protection Parameters

Lists parameters for various protection functions like stall prevention, motor overload, and overheat protection.

User Interface and Programming

Group 09 Communication Parameters

Covers parameters for communication settings, including station address, baud rate, parity, and stop bits.

User Interface and Programming

Group 10 PID Parameters

Details parameters for PID control, including target value source, feedback source, control mode, and gains.

User Interface and Programming

Group 11 Auxiliary Parameters

Lists auxiliary parameters such as direction lock, carrier frequency, and S-curve settings.

User Interface and Programming

Group 12 Monitoring Parameters

Details parameters for monitoring AC Drive status, output current, voltage, heatsink temperature, and PID feedback.

User Interface and Programming

Group 13 Maintenance Parameters

Covers parameters related to AC Drive maintenance, including capacity selection, software version, fault records, and cumulative operation hours.

User Interface and Programming

Group 14 PLC Parameters

Details parameters for the built-in PLC function, including timer and counter set values.

User Interface and Programming

Group 15 PLC Monitoring Parameters

Lists parameters for monitoring the status of PLC functions, including current values of timers and counters.

User Interface and Programming

Group 16 LCD Keypad Parameters

Covers parameters related to the LCD keypad display, including screen monitoring, display units, and engineering units.

User Interface and Programming

Group 17 Automatic Tuning Parameters

Details parameters for automatic motor tuning, including mode selection and motor data entry.

User Interface and Programming

Group 18 Slip Compensation Parameters

Covers parameters for slip compensation, which adjusts output frequency based on motor load for better speed accuracy.

User Interface and Programming

Group 20 Speed Control Parameters

Details parameters for speed control, including ASR gain, integral time, and speed observer settings.

User Interface and Programming

Group 21 Torque Limit Parameters

Outlines parameters for setting positive and negative torque limits in forward and reverse directions.

Group 22 PM Motor Parameters

Details parameters specific to Permanent Magnet (PM) motors, including rated power, current, speed, and tuning.

User Interface and Programming

Parameter default values and ranges depending on AC Drive model

Provides a table of default and maximum values for parameter 11-01 across different AC Drive models.

Built-in PLC Function

Basic Commands

Introduces basic commands used in PLC ladder logic, including inputs, outputs, and register definitions.

Built-in PLC Function

Basic Command Function

Illustrates basic command functions like positive differential, normal, set, reset, and P output using ladder logic examples.

Built-in PLC Function

Application Functions

Explains various application-specific functions within the PLC, such as counters and timers.

Counter Function (C)

Explains the counter function in PLC, including modes, counter value, preset value, and output logic.

Built-in PLC Function

Application Functions

Explains various application-specific functions within the PLC, such as counters and timers.

Timer Function (T)

Details the timer function in PLC, covering timer modes, units, reset functions, and set values.

Built-in PLC Function

Application Functions

Explains various application-specific functions within the PLC, such as counters and timers.

Analog Comparator Function (G)

Explains the analog comparator function, including modes, input selection, reference values, and comparator output.

Built-in PLC Function

Application Functions

Explains various application-specific functions within the PLC, such as counters and timers.

Operation Control Function (F)

Details the operation control function, covering run direction, speed control, segment frequency, and acceleration/deceleration times.

Built-in PLC Function

Application Functions

Explains various application-specific functions within the PLC, such as counters and timers.

Math Functions (AS; MD)

Explains the math functions (addition, subtraction, multiplication, division) used in PLC programming with calculation examples.

Communications

Modbus Protocol

Introduces Modbus communication protocol and its support for monitoring, control, and troubleshooting the AC Drive.

Communications

Modbus Protocol

Introduces Modbus communication protocol and its support for monitoring, control, and troubleshooting the AC Drive.

Network Connection

Describes the network connection for Modbus communication, including wiring and pinouts for RS-485 interface.

Communications

Modbus Protocol

Introduces Modbus communication protocol and its support for monitoring, control, and troubleshooting the AC Drive.

Data Frame for ASCII Mode

Details the data format frame structure for Modbus ASCII communication.

Data Frame for RTU Mode

Details the data frame structure for Modbus RTU communication, including node address and function codes.

Communications

Modbus Protocol

Introduces Modbus communication protocol and its support for monitoring, control, and troubleshooting the AC Drive.

CRC

Explains the Cyclic Redundancy Check (CRC) calculation method for ensuring data integrity in communication.

Communications

Modbus Protocol

Introduces Modbus communication protocol and its support for monitoring, control, and troubleshooting the AC Drive.

Register and Data Format

Lists Modbus registers for command data (read/write) and operation signals, including their addresses and bits.

Communications

Modbus Protocol

Introduces Modbus communication protocol and its support for monitoring, control, and troubleshooting the AC Drive.

Monitor Data (Read-only)

Provides a table of read-only registers for monitoring AC Drive status, fault codes, and warning messages.

Communications

Modbus Protocol

Introduces Modbus communication protocol and its support for monitoring, control, and troubleshooting the AC Drive.

Read holding Register [03 H]

Details the command message structure for reading holding registers using Modbus protocol in ASCII and RTU modes.

Communications

Modbus Protocol

Introduces Modbus communication protocol and its support for monitoring, control, and troubleshooting the AC Drive.

Loop Back Test [08 H]

Explains the procedure for performing a loop back test to check communication between master/client and AC Drive.

Communications

Modbus Protocol

Introduces Modbus communication protocol and its support for monitoring, control, and troubleshooting the AC Drive.

Write Single Holding Register [06 H]

Details the command message structure for writing a single holding register using Modbus protocol.

Communications

Modbus Protocol

Introduces Modbus communication protocol and its support for monitoring, control, and troubleshooting the AC Drive.

Write Multiple Holding Register [10 H]

Details the command message structure for writing multiple holding registers using Modbus protocol.

Communications

Modbus Protocol

Introduces Modbus communication protocol and its support for monitoring, control, and troubleshooting the AC Drive.

Modbus Addressing

Provides a comprehensive table mapping Modbus functions, register numbers, and group references for parameters.

Communications

BACnet Protocol Descriptions

Provides an overview of BACnet MS/TP protocol implementation and supported standard objects.

Communications

BACnet Protocol Descriptions

Provides an overview of BACnet MS/TP protocol implementation and supported standard objects.

BACnet Object Properties

Lists BACnet objects supported by the AC Drive and their properties, including Analog Input properties.

Troubleshooting, Fault Diagnostics and Maintenance

General

Introduces AC Drive fault detection, warning messages, and self-diagnosis functions.

Fault Detection Function

Explains how to identify and address faults using the LED display, fault codes, and restart methods.

Troubleshooting, Fault Diagnostics and Maintenance

General Troubleshooting

Provides a structured approach to troubleshooting common AC Drive issues like motor direction, speed regulation, and no-run conditions.

Troubleshooting, Fault Diagnostics and Maintenance

Troubleshooting Flowcharts

Presents diagnostic flowcharts to help identify and resolve AC Drive issues.

Quick troubleshooting of AC Drive

Offers a flowchart for quick troubleshooting of AC Drive faults, guiding through checks and potential solutions.

Troubleshooting, Fault Diagnostics and Maintenance

Troubleshooting Flowcharts

Presents diagnostic flowcharts to help identify and resolve AC Drive issues.

Overcurrent and Overload Troubleshooting

Provides a flowchart specifically for troubleshooting overcurrent (OC) and overload (OL) errors displayed by the AC Drive.

Troubleshooting, Fault Diagnostics and Maintenance

Troubleshooting Flowcharts

Presents diagnostic flowcharts to help identify and resolve AC Drive issues.

Overvoltage and Undervoltage Troubleshooting

Offers a flowchart for troubleshooting overvoltage (OV) and undervoltage (UV) conditions detected by the AC Drive.

Troubleshooting, Fault Diagnostics and Maintenance

Troubleshooting Flowcharts

Presents diagnostic flowcharts to help identify and resolve AC Drive issues.

Motor not running

Provides a flowchart to diagnose and resolve issues when the motor fails to run, covering power, wiring, and operation settings.

Troubleshooting, Fault Diagnostics and Maintenance

Troubleshooting Flowcharts

Presents diagnostic flowcharts to help identify and resolve AC Drive issues.

Motor Overheating

Outlines troubleshooting steps for motor overheating issues, considering load, speed, and cooling.

Motor runs unbalanced

Provides steps to diagnose and resolve problems related to unbalanced motor operation, including vibration and fluctuating load.

Troubleshooting, Fault Diagnostics and Maintenance

Routine and periodic inspection

Presents a checklist for routine and periodic inspections of the AC Drive, covering environment, grounding, terminals, wiring, and input voltage.

Troubleshooting, Fault Diagnostics and Maintenance

Maintenance

Provides guidelines for performing regular maintenance, including a checklist and insulation test procedures.

FMX TD400 Series Specifications

General IconGeneral
BrandFMX
ModelTD400 Series
CategoryDC Drives
LanguageEnglish

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