8
Chapter
I-General
Engine Repair
(2)
H
OR
M
SERIES
ENGINE
INSTALLATION.
To
install
the
engine, guide it into
the
engine
compart-
ment. Lower the
engine
and
move
it
back until the
transmission
main
shaft enters
the
clutch disc spline.
Shift the transmission into
any
gear.
This
will
prevent
the main
shaft
from turning.
It
the
spline grooves
do
not
mesh,
slowly
turn the crankshaft until the main
shaft
slides
mto
the
clutch
disc spline.
Install
the
transmission
to
flywheel
housing
bolts
and
torque
them
to
40-50
foot-pounds.
Lower
the
engine
to
the
front
supports
and
install
the
front
support
bolts
.
Disconnect
the
crane and
remove
the
engine lift
bracket.
To
complete
the
engine
installation,
connect
the
muffler inlet pipe, clutch release bearing spring,
and
flexible fuel line.
Connect
th~
choke
wire,
throttle
link-
age, starter cable,
vacuum
hose,
oil
pressure sending
unit wire, temperature
sending
unit
wire, generator
wires, ignition
switch
to
coil wire, and
heater
hoses.
Install the radiator and
connect
the
radiator hoses.
Install
and
secure
the
grille
assembly.
Install
the
front
wheel. Install
the
dash
panel, floor pan, air cleaner and
flexible
tube,
and
hood.
Fill
the
crankcase
and
cooling
system
according
to
the
prevailing temperatures.
(3)
R
SERIES
ENGINE
REMOVAL.
Remove
the
generator, carburetor, crankcase inlet
pipe
and fuel
pump.
Install
the
engine
lift
hook
assembly
and
take
up
the
slack
in
the
cables
with
a
portable
floor crane.
Remove
the bolts which secure
the
transmission
to
the
flywheel housing.
Move
the
engine
away
from
the
trans-
mission. Lift it high
enough
to
clear the chassis and
carefully
maneuver
the
engine
from
the
engine com-
partment.
(4)
R
SERIES
ENGINE
INSTALLATION.
To
install the
engine
, guide it into
the
engine
compart-
ment.
Lower
the
engine
and
move
it back until the
transmission
main
shaft enters the clutch disc spline.
Shift
the
transmission into gear
to
prevent
the
main
shaft from turning.
If
the spline grooves
do
not mesh,
slowly
turn
the
crankshaft
until
the
main
shaft
slides
into
the
clutch
disc
spline.
Install
the
transmission
to
flywheel
housing
bolts
and
torque
them
to
40-50
foot-pounds
.
Lower
the
engine
to
the
front
supports
and
install
the
front
support
bolts.
Disconnect
the
crane and
remove
the
engine
lift hook
assembly.
Install
the fuel pump, crankcase inlet pipe
carburetor, and generator.
To
complete
the
engine
installation, connect
the
muffler inlet pipe.
clutch
release bearing spring, and
flexible fuel line.
Connect
the
choke
wire, throttle link-
age, starter
cable
,
vacuum
hose,
oil
pressure sending
unit wire, temperature
sending
unit
wire, generator
wires, ignition
switch
to
coil wire,
and
heater
hoses.
Install
the
radiator and
connect
the
radiator hoses.
Install and
secure
the grille
assembly.
Install
the
front
wheel
, dash
panel
, floor pan, air cleaner and flexible
tube,
and
hood.
Fill
the
crankcase
and
cooling
system
according
to
the
prevailing temperature.
c.
Parcel
Delivery.
Drain
the
crankcase
and
cooling system.
Remove
the
hood
and
radiator
support
bar.
Disconnect
the
upper
radiator hose.
Remove
the
fan
shrOUd
from the radi-
ator and lean the shroud against the engine. Disconnect
the lower radiator hose,
remove
the
radiator support
assembly
with
the
radiator, and
remove
the fan shroud.
Remove
the
engine
compartment
rear cover. Open
the
engine
compartment
front cover and
attach
the
hook
at
the
left
corner near
the
hinge
to
keep
it open.
Remove
the weatherstrip retaining panel
at
the rear
edge
of
the
engine
compartment
rear cover.
Remove
the air cleaner and flexible tube.
Disconnect
the generator wires, ignition
switch
to
coil wire, tem-
perature
sending
unit wire, oil pressure sending unit
wire,
vacuum
hose
at
the
intake manifold, starting
motor
cable
at
the
starter, throttle linkage, choke wire,
and heater hoses.
Disconnect
the
flexible fuel line,
muffler inlet pipe, clutch release bearing spring, and
hand
brake
cable
where
it
is
clipped
to
the
trans-
mission.
Fasten
the
engine
lift
bracket
to
the
cylinder
head.
Project'
the
portable
floor
crane
through
the
right-
hand
door
.
Connect
the
crane
chain
to
the
lift
bracket
and
take
up
the
engine
weight.
Remove
the
engine
front
support
bolts.
Remove
the
bolts
that
secure
the
transmission
to
the
flywheel housing.
Move
the
engine
far
enough
forward
to
clear the
transmission
main
shaft.
Lift
the
engine
and carefully
maneuver
it
through
the
door
(fig.
6).
To
install
the
engine,
guide
it
through
the
right-hand
Fig.
6-Removing
Parce'
Delivery
Engine
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