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Ford F-250 1997 User Manual

Ford F-250 1997
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1997 F-150/250
Section 211-04: Steering Column 1997 F-150, F-250 Workshop Manual
REMOVAL AND INSTALLATION
Steering Column and Steering Wheel
Special Service Tool(s)
2-Jaw Puller
T77F-4220-B1
Removal
WARNING: ALWAYS WEAR SAFETY GLASSES WHEN REPAIRING AN AIR BAG
VEHICLE AND WHEN HANDLING AN AIR BAG.
WARNING: CARRY A LIVE AIR BAG WITH THE BAG AND TRIM COVER
POINTED AWAY FROM YOUR BODY. AN ACCIDENTAL DEPLOYMENT WILL THEN
DEPLOY WITH A MINIMAL CHANCE OF INJURY.
WARNING: PLACE A LIVE AIR BAG ON A BENCH OR OTHER SURFACE WITH
THE TRIM COVER UP.
WARNING: AFTER DEPLOYMENT, THE AIR BAG SURFACE MAY CONTAIN
DEPOSITS OF SODIUM HYDROXIDE, A PRODUCT OF THE GAS GENERANT
COMBUSTION THAT IS IRRITATING TO THE SKIN. WASH YOUR HANDS WITH SOAP
AND WATER AFTER HANDLING A DEPLOYED AIR BAG.
WARNING: NEVER PROBE THE CONNECTORS ON THE AIR BAGS. DOING SO
MAY RESULT IN AIR BAG DEPLOYMENT WHICH COULD RESULT IN PERSONAL
INJURY.
WARNING: AIR BAG MODULES WITH DISCOLORED OR DAMAGED COVERS OR
http://www.fordtechservice.dealerconnection.com/pubs/content/~WSV1/~MUS~LEN/19/SV1B4002.HTM (1 of 11) [7/10/2007 4:44:52 PM]
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Ford F-250 1997 Specifications

General IconGeneral
BrandFord
ModelF-250 1997
CategoryAutomobile
LanguageEnglish

Summary

Steering Column Removal

Special Service Tools

Lists the specialized tools required for steering column service.

Air Bag Safety Precautions

Essential safety warnings for handling air bag components to prevent accidental deployment and injury.

Remove Battery Cables

Procedure to disconnect the battery to safely deplete backup power for air bag system service.

Remove Air Bag Module

Steps to detach and remove the driver-side air bag module from the steering column.

Remove Steering Wheel Bolt

Instruction to remove the central bolt securing the steering wheel to the column.

Remove Air Bag Sliding Contact

Procedure for removing the component that allows electrical contact for the air bag.

Remove Multi-function Switch

Steps to detach the multi-function switch assembly from the steering column.

Remove Instrument Panel Reinforcement

Instruction to remove the reinforcement for the steering column opening in the instrument panel.

Disconnect Ignition Switch Connector

Procedure to disconnect the electrical connector for the ignition switch.

Remove Transmission Range Indicator

Steps for removing the indicator that shows the gear selection on automatic transmission vehicles.

Remove Steering Column Shaft Bolt

Instruction to remove the bolt connecting the steering column to the steering shaft.

Disconnect Shift Cable

Procedure to disconnect the gear shift cable from the steering column assembly.

Remove Steering Column

Final steps to detach the entire steering column assembly from the vehicle.

Steering Column Installation

Position and Install Steering Column Nuts

Steps to position the steering column and secure it with nuts, including torque specifications.

Install Steering Column Shaft Bolt

Instruction to reinstall the bolt connecting the steering column to the steering shaft.

Connect Shift Cable to Steering Column

Procedure to reconnect the gear shift cable to the steering column assembly.

Install Transmission Range Indicator

Steps for reinstalling the gear selection indicator on automatic transmission vehicles.

Connect Ignition Switch Connector

Procedure to reconnect the electrical connector for the ignition switch.

Install Instrument Panel Reinforcement

Instruction to reinstall the reinforcement for the steering column opening in the instrument panel.

Install Multi-function Switch

Steps to attach the multi-function switch assembly back onto the steering column.

Install Air Bag Sliding Contact

Procedure for reinstalling the component that allows electrical contact for the air bag.

Install Steering Wheel

Steps to properly mount the steering wheel onto the steering column, including torque specs.

Install Driver Side Air Bag Module

Steps to reattach the driver-side air bag module to the steering column.

Connect Battery Cables

Procedure to reconnect the battery cables to restore power after service.

Automatic Transmission Steering Column Disassembly

Remove Steering Column Procedure Reference

Reference to the main steering column removal procedure within this section.

Remove Bearing Retainer (Lower)

Instruction to remove the retainer for the lower bearing on the steering column.

Remove Lock Housing Bearing

Steps to remove the bearing from the steering column lock housing.

Remove Lock Gear

Procedure to remove the steering column lock gear.

Remove Fixed Column Bearing Retainer

Instruction to remove the bearing retainer from the bottom of the steering column shaft on fixed columns.

Remove Tilt Column Sensor Ring

Steps to remove the sensor ring from the steering column on tilt-adjustable columns.

Remove Bearing Tolerance Ring (Column)

Procedure to remove the tolerance ring from the steering column shaft.

Remove Lock Cylinder Housing Screws

Instruction to remove the screws securing the steering column lock cylinder housing.

Remove Lock Cylinder Housing and Shaft

Steps to remove the lock cylinder housing and steering column shaft from the actuator housing.

Remove Bearing Retainer (Shaft)

Instruction to remove the retainer for a bearing on the steering column shaft.

Remove Bearing Spring

Procedure to remove the spring associated with a steering column bearing.

Remove Bearing Sleeve

Instruction to remove the sleeve associated with a steering column bearing.

Remove Bearing Tolerance Ring (Shaft)

Procedure to remove the tolerance ring from the steering column shaft.

Remove Steering Column Bearing

Steps to remove the steering column bearing from the lock cylinder housing.

Remove Brake Shift Interlock Solenoid

Procedure to remove the solenoid that interlocks the brake and gear shift.

Remove Shift Tube

Instruction to remove the steering column shift tube.

Remove Transmission Selector Lever Arm

Steps to detach the lever arm and support assembly for transmission selection.

Remove Selector Lever Plunger Spring

Procedure to remove the spring for the selector lever plunger.

Drive Out Gearshift Lever Pin

Instruction to drive out the pin securing the gearshift lever to the shift tube.

Remove Gearshift Lever

Steps to detach the gearshift lever from the shift tube.

Remove Column Shift Selector Lever Plunger

Procedure to remove the plunger for the column shift selector lever.

Remove Bushings and Spring Clip

Instruction to remove gearshift lever socket bushings and the selector lever spring clip.

Remove Ignition Switch

Steps to detach the ignition switch from the steering column assembly.

Remove Lower Steering Column Bearing

Procedure to remove the lower bearing from the steering column assembly.

Remove Lower Bearing Retainer

Instruction to remove the retainer for the lower steering column bearing.

Remove Steering Column Lock Pawl

Steps to remove the steering column lock pawl and its pin.

Remove Lock Lever Actuators

Procedure to remove the upper and lower steering column lock lever actuators.

Automatic Transmission Steering Column Assembly

Install Lower Lock Actuator to Upper Lock Actuator

Steps to connect the lower steering column lock actuator to the upper actuator.

Install Steering Column Lock Actuator

Procedure to install the steering column lock actuator.

Install Steering Column Lock Pawl

Steps to position and secure the steering column lock pawl with its pin.

Install Lower Bearing Retainer

Instruction to install the retainer for the lower steering column bearing.

Install Steering Column Bearing

Steps to install the steering column bearing, ensuring proper orientation.

Install Ignition Switch

Steps to attach the ignition switch, aligning it with the steering column.

Install Selector Lever Spring Clip and Bushings

Instruction to install the spring clip and gearshift lever socket bushings on the shift tube.

Install Column Shift Selector Lever Plunger

Procedure to install the plunger for the column shift selector lever.

Position Gearshift Lever

Steps to correctly position the gearshift lever within the shift tube.

Install Gearshift Lever Pin

Instruction to install the pin securing the gearshift lever to the shift tube.

Install Gearshift Selector Tube Spring

Procedure to install the spring into the gearshift selector tube.

Install Transmission Selector Lever Arm

Steps to reattach the lever arm and support assembly for transmission selection.

Install Shift Tube

Instruction to install the steering column shift tube, including clamps and bolts.

Install Brake Shift Interlock Solenoid

Procedure to install the solenoid that interlocks the brake and gear shift.

Install Upper Steering Column Bearing

Steps to install the upper bearing onto the steering column lock cylinder housing.

Install Tilt Column Large Bearing

Procedure to install the large bearing into the steering column lock cylinder housing on tilt columns.

Install Bearing Tolerance Ring and Shaft

Instruction to install the bearing tolerance ring and position the steering column shaft.

Install Bearing Sleeve

Instruction to install the sleeve associated with a steering column bearing.

Install Bearing Spring

Procedure to install the spring associated with a steering column bearing.

Install Bearing Retainer (Shaft)

Instruction to install the retainer for a bearing on the steering column shaft.

Install Lock Cylinder Housing Screws

Instruction to loosely install the screws for the steering column lock cylinder housing.

Position Lock Cylinder Housing and Shaft

Steps to position the steering column lock cylinder housing and shaft onto the actuator housing.

Position Steering Column Locking Levers

Instruction to position the steering column locking levers onto the steering actuator housing.

Tighten Lock Cylinder Housing Screws

Instruction to tighten the steering column lock cylinder housing screws to the specified torque.

Install Steering Column Bearing Tolerance Ring

Procedure to install the tolerance ring onto the steering column shaft.

Install Tilt Column Sensor Ring

Steps to install the sensor ring onto the steering column on tilt-adjustable columns.

Install Fixed Column Bearing Retainer

Instruction to install the bearing retainer onto the bottom of the steering column shaft on fixed columns.

Install Steering Column Lock Gear

Procedure to install the steering column lock gear, with lubrication instructions.

Lubricate and Install Lock Housing Bearing

Steps to lubricate and install the steering column lock housing bearing clockwise.

Install Upper Bearing Retainer

Instruction to install the retainer for the upper steering column bearing.

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