Ford F-Super Duty 250 2004 User Manual

2004 F-Super Duty 250-550/Excursion Workshop Manual
SECTION 206-05: Parking Brake and Actuation
2004 F-Super Duty 250-550/Excursion
Workshop Manual
REMOVAL AND INSTALLATION
Procedure revision date: 05/24/2003
Shoes—Rear Wheel
Printable View (283 KB)
Special Tool(s)
Brake Adjusting Gauge
206-D002 (D81L-1103-A)
or equivalent
Removal
WARNING: Asbestos fiber dust can be present on brake and clutch assemblies
and is hazardous if inhaled. Brake and clutch assemblies must be cleaned using a
vacuum cleaner recommended for use with asbestos fibers such as a brake/clutch/
service vacuum. The bag must be labeled per OSHA instruction, sealed, and the
trash hauler notified as to the bag's contents. If a vacuum suitable for asbestos is
not available, cleaning must be done wet. If dust generation is still possible,
technicians must wear government-approved toxic dust purifying respirators.
WARNING: Occupational health and safety act (OSHA) requires areas where
asbestos dust generation is possible to be isolated and posted with warning signs.
Only technicians performing brake or clutch repair are to be present in the area.
1. Remove the rear disc brake rotor. For additional information, refer to
Section 206-04.
2. Disconnect the rear parking brake cable at the parking brake intermediate cable
(2A793).
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Ford F-Super Duty 250 2004 Specifications

General

Brand	Ford
Model	F-Super Duty 250 2004
Category	Automobile
Language	English

Summary

SECTION 206-05: Parking Brake and Actuation

Special Tools and Safety

Lists required tools and critical safety warnings for brake service.

Parking Brake Removal Steps

Steps 1-2 for initial removal of brake components.

Continued Parking Brake Removal

Steps 3-4 for further disassembly of brake shoes and springs.

Further Parking Brake Component Removal

Steps 5-6 for removing brake shoe springs.

Final Parking Brake Component Removal

Steps 7-8 for removing adjuster screw and brake shoes.

Inspection and Installation Prep

Step 9 to inspect components and the note for installation preparation.

Parking Brake Installation Steps

Steps 1-2 for installing LH and RH parking brake shoes.

Continued Parking Brake Installation

Steps 3-5 for installing brake adjuster screw and springs.

Reconnecting Parking Brake Cables and Rotor

Steps 6-8 for reconnecting cables and installing the rotor.

Parking Brake Burnishing Procedure

Step 9 detailing the procedure to burnish brake shoes.

SECTION 205-02F: Wheel Hubs and Bearings

Hub Service Overview and Materials

Introduces hub service, lists special tools and materials.

Hub Removal - Initial Steps

Initial steps 1-2 for setting brake and loosening bolts.

Hub Removal - Vehicle Prep

Steps 3-6 for raising vehicle, releasing brake, removing wheels/caliper/rotor.

Hub Removal - Axle and Nut Steps

Steps 7-8 for removing axle shaft and cautions for hub nuts.

Hub Nut Removal Cautions

Step 9 with cautions regarding hub nut removal.

Hub Removal - Tool Usage

Steps 10-12 for using puller tools and bearing caution.

Hub Removal - Seal and Bearing Care

Steps 13-15 with cautions for seals, bearings, and inspection.

Hub Installation - Preparation

Steps 1-2 for cleaning spindle and prelubing bearings.

Hub Installation - Cautions

Steps 3-4 with cautions for seal, hub nut installation.

Hub Installation - Nut Positioning

Steps for installing and positioning the Ford Axle Locknut Socket.

Hub Installation - Nut Tightening and Adjustment

Steps 6-8 for tightening hub nut, adjustment, and O-ring inspection.

Hub Installation - Axle and Bolt Steps

Steps 9-10 for lubricating O-ring and coating bolt threads.

Hub Installation - Final Assembly

Steps 11-16 for final assembly, wheel mounting, and tightening.