Ford new performance super dexta

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A VPK1 Manual

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Index4
Front System and Steering5
Spindle Bushings5
Axle Center Member and Pivot Pin Bushing5
Front Support6
Drag Links and Toe-In6
Steering Gear6
To Remove the Steering Worm Shaft from Main Housing6
Engine and Components7
Steering Gear Removal/ Reinstallment/Overhaul7
R&R Engine Assembly8
Cylinder Head8
Valves and Seats8
Measuring Valve Head Clearance with Special Depth Gage8
Valve Guides and Springs9
Valve Tappets9
Rocker Arm and Shaft9
Timing Gear Cover and Gears9
Timing Gears10
Injection Pump Drive Gear10
Timing the Gears11
Camshaft11
Connecting Rod and Piston Units11
Pistons, Rings and Sleeves11
Piston Pins12
Connecting Rods and Bearings12
Crankshaft and Main Bearings12
Crankshaft Oil Seals13
Flywheel13
Oil Pump and Relief Valve13
Diesel Fuel System14
Engine Oil Pump Exploded View14
Clearance between Rotors Check14
Routine Servicing15
Cutaway View of the Simms Multiple Plunger Injection Pump and Injectors15
Troubleshooting15
Engine will Not Start15
Filters and Bleeding16
Injector Assemblies16
Engine Lacks Power/Knocks16
Rough or Uneven Engine Operation16
Testing and Locating a Faulty Nozzle17
Spray Pattern17
Seat Leakage/Nozzle Leak Back17
Injector Overhaul17
Injection Pump18
Nozzle Cleaning18
Injection Pump Timing/R&R19
Vacuum Governor Adjust19
Vacuum Governor Operation and Servicing20
Intake Manifold View20
"Minimec" Mechanical Governor, Adjust20
Cooling System21
Radiator21
Water Pump21
Primary Fuel Pump21
Electrical System22
Clutch/Clutch Pedal Adjustment22
Generator and Regulator22
Starting Motor22
Tractor Split23
R&R and Overhaul Clutch23
Single Plate Models23
Double Clutch Models23
Aligning and Adjusting the Double Clutch During Reassembly24
Center Drive Plate and Pto Clutch Illustration24
Double Clutch Asssembly Illustration24
Clutch Fingers Adjustment Illustration24
Transmission25
Cross-Sectional View of Transmission Assembly with Live Pto25
Input Shaft Seal Renewal26
Remove and Reinstall Transmission26
Transmission Overhaul26
Exploded View of Transmission Housing and Clutch Release Mechanism26
Pto Countershaft and Rear Cover27
Secondary Transmission27
Exploded View of Secondary Transmisson and Pto Counter Shaft Assembly27
Input Shaft Assembly27
Main Transmission28
Shifter Rails and Forks28
Transmission Countershaft Showing Milled Flat Illustration28
Exploded View of Shifter Rails and Forks28
Differential, Bevel Gears and Rear Axle29
Differential Removal/Reinstallation/Overhaul29
Cutaway View of Final Drive Without Differential Lock29
Front View of Rear Transmission Housing with Gears Removed29
Cross-Sectional View of Differential Case and Ring Gear30
Exploded View of Differential Lock and Related Parts30
Differential Lock Operation and Adjustment31
Differential Lock Overhaul31
Operating Principles of Differential Lock Illustration31
Adjusting the Differential Lock Illustration31
Main Drive Bevel Pinion32
Rear Axle Shaft, Bearings and Seals32
Differential Lock Coupling View32
Rear Axle Center Housing View32
R&R Axle Assembly33
Overhaul Axle Assembly33
Rear Axle Assembly Exploded View33
Brake System Adjustment34
R&R Brake Shoes34
Power Take-Off34
Output Shaft34
Belt Pulley Overhaul35
Shifter Unit35
Pto Sliding Connector35
Rear Pto Train Sectional View35
Hydraulic Lift System/Troubleshooting36
Schematic View of Oil Flow with Control Valve in Neutral Position36
Control Adjustments - Main Control Spring37
Draft Control37
Bobbing (Hiccups)37
Over-Correction in Draft Control37
Lift Cover and Cylinder Overhaul38
Ford NAA Locating Arm View38
Adjusting Control Valve for Constant Draft Position38
Check Valve and Seat39
Cylinder Safety Valve39
Accessory Plate39
Flow Control Valve39
Exploded View of Early Fordson Dextra Hydraulic Lift Cover, Cylinder and Linkage40
Lift Cylinder40
Cylinder R&R and Inspect40
R&R Control Valve and Bushing (Used 11/5760/10)41
R&R Control Valve and Bushing (Used 10/60/-)41
Exploded View of Late Hydraulic Lift Cover, Cylinder and Linkage41
Selecting Proper Size of Control Valve and Bushing42
Unloading Valve Bushings, Plug, Valve and "O" Ring Size Selection42
Flow Conrol Valve Exploded View42
Threaded Rod Type Push Puller View42
Hydraulic Pump43
Pressure Relief Valve43
Rock Shaft and Control Linkage43
Return Line, Filter and Back Pressure Valve43
Exploded View of Hydraulic Pump Assembly with Intake Strainer44
Exploded Views of Early/Late Production Pressure Relief Valve Assembly44
Parts Arrangement When Assembling Pump44
Hydraulic Pump Removal/Reinstallment/Overhaul45
Assembly Procedure of the Hydraulic Pump Gears and Bearings45
Fordson Major Tractor Series Serial Numbers48
Models FMD, FPM, FSM, New FSM Index49
FMD, FPM, FSM, New FSM: Condensed Service Data50
FMD, FPM, FSM, New FSM: Front System, Axle Type51
Wheel Assembly/Spindles51
Axle Extensions51
Axle Center Member, Pivot Pin and Bushing51
Front System, Trycicle52
Tie Rod and Toe-In52
Radius Rod, Rear Pivot Pin and Bushing/Front Support52
FMD, FPM, FSM, New FSM: Steering Gear53
FMD, FPM, FSM, New FSM: Cross Shaft and Front Support53
FMD, FPM, FSM, New FSM: Cross-Sectional View of Tricycle Front Pedestal53
FMD, FPM, FSM, New FSM: Exploded View of Typical Steering Gear Assembly for Adjustable Front Axle Models54
FMD, FPM, FSM, New FSM: Seal Retainer View54
FMD, FPM, FSM, New FSM: Power Steering55
FMD, FPM, FSM, New FSM: Fluid and Bleeding55
FMD, FPM, FSM, New FSM: System Operating Pressure55
FMD, FPM, FSM, New FSM: Pump and Reservoir55
FMD, FPM, FSM, New FSM: Exploded View of the Power Steering Pump and Reservoir Assembly56
FMD, FPM, FSM, New FSM: Measuring Drive Rotor to Driven Rotor Tooth Clearance/Rotor End Clearance56
FMD, FPM, FSM, New FSM: Cylinder and Control Valve Assembly57
FMD, FPM, FSM, New FSM: Exploded View of Later Production Power Steering Cylinder and Control Valve Assembly for Wide Front Axle Models58
FMD, FPM, FSM, New FSM: Engine and Components59
FMD, FPM, FSM, New FSM: R&R Engine and Clutch Assembly59
Cross-Sectional View of Late Type Bearings Assembly59
Cross-Sectional View of Cylinder and Control Valve Assembly59
FMD, FPM, FSM, New FSM: Cylinder Head60
FMD, FPM, FSM, New FSM: Rocker Arms and Shaft61
FMD, FPM, FSM, New FSM: Valves and Valve Seats62
FMD, FPM, FSM, New FSM: Valve Guides/Stem Seals62
FMD, FPM, FSM, New FSM: Exhaust Valve Rotators62
FMD, FPM, FSM, New FSM: Valve63
FMD, FPM, FSM, New FSM: Exhaust Valve Spring Spacers63
FMD, FPM, FSM, New FSM: Timing Gear Cover/Timing Gears63
FMD, FPM, FSM, New FSM: Feeler Stock Method of Checking End Clearance between Rotator Cap and End of Valve Stem63
FMD, FPM, FSM, New FSM: Engine Front Plate64
FMD, FPM, FSM, New FSM: Timing Gear Width64
FMD, FPM, FSM, New FSM: Timing Marks on Timing Gears View64
FMD, FPM, FSM, New FSM: Cam Followers (Valve Tappets)65
FMD, FPM, FSM, New FSM: Camshaft and Bearings65
FMD, FPM, FSM, New FSM: Timing Gears Views66
FMD, FPM, FSM, New FSM: Thrust Washer View66
FMD, FPM, FSM, New FSM: Auxiliary Driveshaft67
FMD, FPM, FSM, New FSM: Camshaft Bearings67
FMD, FPM, FSM, New FSM: Camshaft Rear Bearing Plug67
FMD, FPM, FSM, New FSM: Connecting Rods and Pistons68
FMD, FPM, FSM, New FSM: Piston Pins and Bushings68
FMD, FPM, FSM, New FSM: Exploded View of Late Production Auxiliary Driveshaft Assembly68
FMD, FPM, FSM, New FSM: Connecting Rods and Bearings69
FMD, FPM, FSM, New FSM: Pistons and Rings69
FMD, FPM, FSM, New FSM: Checking Piston to Cylinder Sleeve Fit with Feeler Gage and Pull Scale69
FMD, FPM, FSM, New FSM: Cylinder Sleeves70
FMD, FPM, FSM, New FSM: Crankshaft and Main Bearings70
FMD, FPM, FSM, New FSM: Cross-Sectional Drawing of Spigoted Cylinder Sleeve Installed in Cylinder Block70
FMD, FPM, FSM, New FSM: Checking Cylinder Sleeve Protruson with Dial Indicator70
FMD, FPM, FSM, New FSM: Main Bearing Tightening Torques71
FMD, FPM, FSM, New FSM: Crankcase Ventilation System72
FMD, FPM, FSM, New FSM: Crankshaft Oil Seals72
FMD, FPM, FSM, New FSM: Engine Oil Filter73
FMD, FPM, FSM, New FSM: Oil Pump and Relief Valve73
FMD, FPM, FSM, New FSM: Oil Pan (Sump)74
FMD, FPM, FSM, New FSM: Cross-Sectional View of Late Type Pump74
FMD, FPM, FSM, New FSM: Camshaft Front (Outer) Gear Removed View74
FMD, FPM, FSM, New FSM: Diesel Fuel System75
FMD, FPM, FSM, New FSM: Troubleshooting75
FMD, FPM, FSM, New FSM: Flywheel75
FMD, FPM, FSM, New FSM: Filters and Bleeding76
FMD, FPM, FSM, New FSM: View Showing Dual Filter Assembly Used with Simms Minimec Fuel Injection Pump Assembly76
FMD, FPM, FSM, New FSM: View of Bleeding Fuel System with Vacuum Governor Fuel Injection Pump and Single Stage Filter76
FMD, FPM, FSM, New FSM: Fuel Lift Pump77
FMD, FPM, FSM, New FSM: Fuel Injection Pump77
FMD, FPM, FSM, New FSM: Timing Chart (Vacuum Governor)78
FMD, FPM, FSM, New FSM: View Showing Timing Mark on Fuel Injection Pump Drive Coupling Flange78
FMD, FPM, FSM, New FSM: View of Fuel Injection Pump Showing the Excess Fuel Control Button78
FMD, FPM, FSM, New FSM: Exploded View of Pump Drive Coupling79
FMD, FPM, FSM, New FSM: Maximum Speed Screw and Idling Screw View79
FMD, FPM, FSM, New FSM: Schematic View of the Vacuum Governor Unit Incorporated in the Simms Fuel Injection Pump80
FMD, FPM, FSM, New FSM: Exploded View of the Fuel Injection Pump Vacuum Governor Assembly80
FMD, FPM, FSM, New FSM: View Showing Vacuum Governor Assembly Being Removed from Fuel Injection Pump80
FMD, FPM, FSM, New FSM: View Showing 10 Degree Taper and 20 Degree Taper Dampening Valves and Their Mating Bushings80
Models with Mechanical Governor Type (Minimec) Fuel Injection Pump81
FMD, FPM, FSM, New FSM: View Showing Throttle Plate and Shaft Removed from Intake Manifold81
View of Simms Minimec Fuel Injection Pump on Fordson Super Major81
FMD, FPM, FSM, New FSM: Injection Nozzles82
FMD, FPM, FSM, New FSM: View of Oil Drain Plug, Level Plug and Filler Plug82
FMD, FPM, FSM, New FSM: View of Fuel Injection Pump Removed from Engine to Show Maximum Speed Screw and Idling Stop Screw82
FMD, FPM, FSM, New FSM: Checking Nozzle Seat Leakage on Injector Nozzle Test Stand View83
FMD, FPM, FSM, New FSM: Adjusting Injector Opening Pressure View83
FMD, FPM, FSM, New FSM: Cleaning Nozzle Pressure Chamber/Nozzle Spray Hole84
FMD, FPM, FSM, New FSM: Removing Carbon from Valve Seat in Nozzle84
FMD, FPM, FSM, New FSM: Clean Annular Groove in Top of Nozzle Using Pressure Chamber Tool84
FMD, FPM, FSM, New FSM: Proper Positioning of Nozzle in Reverse Flush Adapter84
FMD, FPM, FSM, New FSM: Cooling System85
FMD, FPM, FSM, New FSM: Radiator85
FMD, FPM, FSM, New FSM: Cross-Sectional View Showing Early Type Radiator Mounting85
FMD, FPM, FSM, New FSM: Shim Washer Installed between Nozzle and Retaining Nut View85
FMD, FPM, FSM, New FSM: Thermostat86
FMD, FPM, FSM, New FSM: Water Pump86
FMD, FPM, FSM, New FSM: Fan Blades86
FMD, FPM, FSM, New FSM: Exploded View of Typical Water Pump Assembly86
FMD, FPM, FSM, New FSM: Electrical System87
FMD, FPM, FSM, New FSM: Generator/Test Procedure/Wiring Diagram87
FMD, FPM, FSM, New FSM: Using Feeler Gage to Check Clearance between Pump Housing and Impeller87
FMD, FPM, FSM, New FSM: Voltage Regulator88
FMD, FPM, FSM, New FSM: Adjustment Points for Voltage Regulator Armature on Lucas Model RB 106/189
Adjustment on Lucas Model RB 106/2 Cut-Out Relay89
FMD, FPM, FSM, New FSM: Cut-Out Relay Adjustment89
FMD, FPM, FSM, New FSM: View of Voltage Regulator of Model RB 106/2 Lucas Regulator Assembly90
FMD, FPM, FSM, New FSM: Exploded View of Starting Motor Assembly90
FMD, FPM, FSM, New FSM: Clutch91
FMD, FPM, FSM, New FSM: Tractor Split91
FMD, FPM, FSM, New FSM: Starting Motor91
FMD, FPM, FSM, New FSM: Adjusting Relay Switch Position91
FMD, FPM, FSM, New FSM: Linkage Adjustment92
FMD, FPM, FSM, New FSM: Exploded View of 11-Inch Diameter Single Clutch Assembly92
FMD, FPM, FSM, New FSM: Exploded View of 13-Inch Single Clutch Assembly93
Assembling Release Lever, Strut, Lever Pin and Eyebolt to Clutch Pressure Plate93
Models with Dual ("Live PTO") Clutch94
FMD, FPM, FSM, New FSM: Cross-Sectional View of 13-Inch Clutch Cover and Pressure Plate Assembly Mounted on Flywheel with Three Spacers94
FMD, FPM, FSM, New FSM: Exploded View of Typical ("Live PTO") Clutch Assembly95
FMD, FPM, FSM, New FSM: Removing Cover from Dual Clutch Assembly95
FMD, FPM, FSM, New FSM: View Showing Early and Late Production Transmission Clutch Pressure Plate96
FMD, FPM, FSM, New FSM: Installing Transmission Disc Pilot, PTO Disc Pilot, Gage Block, Washer and Nut View96
FMD, FPM, FSM, New FSM: Mounting Dual Clutch Assembly on Spindle and Risers96
FMD, FPM, FSM, New FSM: Attaching Spindle and Risers of Clutch Assembly and Adjustment Fixture to Engine Flywheel96
FMD, FPM, FSM, New FSM: Automatic Clutch Release (ACR)97
View Showing Early Production Automatic Clutch Release (ACR) Linkage97
FMD, FPM, FSM, New FSM: Transmission98
FMD, FPM, FSM, New FSM: Shifter Mechanism98
FMD, FPM, FSM, New FSM: Lubrication98
FMD, FPM, FSM, New FSM: Exploded View of Typical Automatic Clutch Release Cylinder and Three-Point Hitch Top Link Assembly98
FMD, FPM, FSM, New FSM: View O Rear End of Primary Gearbox Assembly99
FMD, FPM, FSM, New FSM: Exploded View of Main Transmission Shift Mechanism99
FMD, FPM, FSM, New FSM: View Showing Latest Production Main Shift Rail Detents and Early Production Detents99
FMD, FPM, FSM, New FSM: View of Inside of Shift Plate99
FMD, FPM, FSM, New FSM: Transmissio Input (Clutch) Shaft100
FMD, FPM, FSM, New FSM: View of Transmission with Planetary Gearbox Assembly and Main Shift Plate Assembly100
FMD, FPM, FSM, New FSM: R&R Complete Transmission Assembly100
FMD, FPM, FSM, New FSM: R&R Primary Gearbox101
FMD, FPM, FSM, New FSM: Overhaul Primary Gearbox101
FMD, FPM, FSM, New FSM: Exploded View of Primary Gearbox Assembly for Single Clutch Models101
FMD, FPM, FSM, New FSM: View of Primary Gearbox Assembly102
Early Model FMD Primary Gearbox Exploded View103
Models with Dual Clutch103
FMD, FPM, FSM, New FSM: Removing Primary Upper Shaft Gear and Bearing Assembly from Primary Gearbox104
FMD, FPM, FSM, New FSM: Removing Upper Shaft Locking Plate from Primary Gearbox Housing104
FMD, FPM, FSM, New FSM: Using Suitable Drift, Drive Lower Shaft from Bearing and Cluster Gear104
FMD, FPM, FSM, New FSM: Main Transmission105
FMD, FPM, FSM, New FSM: Cut-Away View of Typical Single Clutch Transmission105
FMD, FPM, FSM, New FSM: View of Rear End of Main Transmission106
FMD, FPM, FSM, New FSM: Measure Bore to Determine Proper Size of Plug106
FMD, FPM, FSM, New FSM: Differential107
FMD, FPM, FSM, New FSM: Carrier Bearing Adjustment107
FMD, FPM, FSM, New FSM: Cross-Sectional View of Bevel Ring Gear108
Cross-Sectional View of Model FSM and New FSM Differential, Bull Pinion and Right Brake Unit108
FMD, FPM, FSM, New FSM: Main Drive Bevel Gears109
FMD, FPM, FSM, New FSM: Ring Gear Thrust Pad109
FMD, FPM, FSM, New FSM: Differential Lock109
FMD, FPM, FSM, New FSM: Exploded View of Right Bull Pinion and Differential Lock Assembly109
FMD, FPM, FSM, New FSM: Main Drive Bevel Pinion110
FMD, FPM, FSM, New FSM: Cross-Sectional View Showing Bevel Pinion Mounting110
FMD, FPM, FSM, New FSM: View Showing Bevel Ring Gear Thrust Pad and Support Assembly110
FMD, FPM, FSM, New FSM: Cut-Away View of Bull Pinion Shaft and Housing110
FMD, FPM, FSM, New FSM: Final Drive and Rear Axles111
FMD, FPM, FSM, New FSM: Bull Pinions111
Cut-Away View of Model FSM and New FSM Disc Brake, Bull Pinion and Differential Lock111
FMD, FPM, FSM, New FSM: Bull Gears112
FMD, FPM, FSM, New FSM: Rear Axles and Housings112
FMD, FPM, FSM, New FSM: Removing Nut from Inner End of Rear Axle Illustration112
FMD, FPM, FSM, New FSM: Removing Axle Shaft Inner Bearing from Hub of Bull Gear Illustration112
FMD, FPM, FSM, New FSM: Brakes113
View of Model FMD and FPM Brake Assembly with Brake Drum Cover and Drum Removed113
View of Brake Backing Plate Assembly with Brake Shoes Removed113
Minor Adjustment of Model FMD and FPM Brake Shoes Illustration113
Exploded View of Model FSM and New FSM Right Brake Assembly and Actuating Pedals and Linkage114
Adjusting Model FSM and New FSM Brakes Illustration114
FMD, FPM, FSM, New FSM: Adjusting Disc Brake Free Pedal Illustration114
FMD, FPM, FSM, New FSM: Belt Pulley115
FMD, FPM, FSM, New FSM: Installing Brake Housing Illustration115
FMD, FPM, FSM, New FSM: Power Take-Off116
FMD, FPM, FSM, New FSM: PTO Drive Unit (Gearbox)116
FMD, FPM, FSM, New FSM: Cross-Sectional View Showing PTO Drive Gear Train116
FMD, FPM, FSM, New FSM: Standard PTO Output Shaft117
FMD, FPM, FSM, New FSM: Exploded Viw of PTO Gearbox117
FMD, FPM, FSM, New FSM: Exploded View of Standard PTO Output Shaft Assembly117
FMD, FPM, FSM, New FSM: Cross-Sectional View of Latest Type PTO Idler Gear and Bearings Assembly117
FMD, FPM, FSM, New FSM: Raised PTO Output Unit118
FMD, FPM, FSM, New FSM: View of PTO Drive Shaft and Drive Gear with Raised PTO Assembly118
Hydraulic System (Models FMD and FPM)119
Pressure Gage Shut off Valve and Return Hose Installed to Check Hydraulic Relief Pressure on Models FMD and FPM120
Early Type Pressure Relief Valve Assembly Illustration120
View Showing Pressure Relief Valve Seat Removed from Bottom of Valve Housing120
View Showing Control Valve Lever Support Split from Valve Housing121
View Showing Late and Early Type Control Valve Spools121
Views Showing Earlier Type and Latest Type Pressure Relief Valve Assemblies121
Exploded View of Control Lever, Support and Control Valve Unit122
Exploded View of Valve Housing Assembly with Control Lever Support and Control Valve Assembly Removed122
Exploded View of Model FMD and FPM Hydraulic Lift Cover, Lift Shaft and Related Parts123
Removing Check Valve and Guide Assembly from Bottom of Valve Housing123
View Showing Cover Removed from Valve Housing123
View Showing Lift Cylinder Piston Partially Installed in Cylinder123
Models FMD and FPM: Position Control Attachment124
Models FMD and FPM: Hydraulic Pump124
Model FMD Hydraulic Pump Assembly Exploded View124
FSM and New FSM: Hydraulic System125
FSM and New FSM: Fluid and Filters125
FSM and New FSM: Troubleshooting126
Schematic Diagram of Model FSM Hydraulic System in Neutral Position126
FSM and New FSM: System Relief Pressure127
View of Controls on Model FSM Hydraulic System127
View Showing Hydraulic Pressure Gage, Shut-Off Valve and Return Hose Installed on Model FSM for Hydraulic Relief Pressure Check127
Model FSM: System Adjustments128
Adjusting Model FSM Draft Control Linkage Illustration128
Model New FSM System Adjustments129
Adjusting Model FSM Position Control Linkage Illustration129
View Showing Location of Drop Control Valve Knob on Model New FSM129
Cut-Away View of Lift Cylinder Showing Drop Control Restrictor Valve129
FSM and New FSM: Flow Control and Selector Valve Assembly130
Drawing Showing Linkage Adjustment Points for Model New FSM130
View of Model New FSM Control Linkage Showing Knock-Off Pin130
FSM and New FSM: Lift Cover and Cylinder131
Exploded View of Flow Control and Selector Valve Assembly131
Removing Lift Cylinder from Model FSM Lift Cover Assembly Illustration131
Exploded View of Model FSM Lift Cover Assembly132
FSM and New FSM: R&R Lift Cylinder Assembly132
Exploded View of Lift Cylinder Assembly for Model FSM133
FSM and New FSM: Check Valve and Seat/System Relief Valve133
FSM and New FSM: Cylinder Safety Valve/Drop Control Valve133
FSM and New FSM: Control Valve and Bushing133
FSM and New FSM: Control Valve Bushings/Spools134
FSM and New FSM: Unloading Valve and Bushing134
FSM and New FSM: Removing Position Control Linkage and Control Lever Shaft134
Exploded View of Model FSM Position Control Linkage134
FSM and New FSM: Hydraulic Control Linkage135
FSM and New FSM: Lift Cylinder Piston135
FSM and New FSM: Lift Arms, Shaft and Bushings135
Exploded View of Model FSM and New FSM Hydraulic Pump Assembly135
FSM and New FSM: Return Line, Filter and Back Pressure Valve136
FSM and New FSM: Hydraulic Pump136

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