FOREDOM K Series User Manual

FOREDOM
Owner's Manual
Assembly,
Operation, and
Service Manual for
Series K
Ball Bearing
Power Tool and
Handpieces
For Your Own Safety:
• Read Owner's Manual before operating your Foredom
power tool.
• Always wear eye protection while using power tools.
• Only use accessories with the same or higher speed
ratings as your power tool (18,000 RPM).
power tools
®
Contents
Safety Instructions 2
The Series K 3
Assembly Instructions 4
Assembly & Adjustment of Shaft, Sheath & Handpiece 4
Connecting Foot Speed Control 5
Attaching Accessories 5
General Accessory Recommendations 7
Operation 9
Maintenance
Routine Cleaning & Lubrication 10
Replacement of Motor Brushes 10
Replacement of Worn Shaft and Sheath 10
Handpiece Lubrication 10
Other Service and Repair 11
Recommended Spare Parts & Supplies 11
Limited Warranty 12
Owner’s Registration Card 12
For More Information 12
Safety Instructions
Before using your Foredom
®
power tool, please read safety instructions.
They are for your protection and should always be followed to reduce the risk of
personal injury or damage to the tool.
• Always wear proper eye and face protection. Safety glasses or face shields
should be worn whenever you operate a Foredom or any power tool to prevent
serious eye or face injuries.
• Do not wear loose fitting clothing or jewelry. Loose clothing or jewelry can
become entangled in the rotating flexible shaft. Do not wear items such as neck
ties, necklaces, or bracelets when operating power tools. Be sure to tie back or
secure long hair.
• Secure power tool to motor hanger or work surface. Flexible shaft power
tools can vibrate during operation. The tool should be properly secured in order
to prevent it from vibrating off of the motor hanger or work bench.
• Never operate any accessory at speeds above it’s maximum rated speed.
When properly used, all of Foredom's accessories can be operated at the speed
ratings listed in the Foredom Accessory Catalog or on the accessory kits and
packages. Always find out the manufacturer's speed rating before using
accessories other than Foredom accessories.
Page
2

FOREDOM K Series Specifications

General

Brand	FOREDOM
Model	K Series
Category	Engine
Language	English

Summary

Safety Instructions

The Series K Product Overview

Assembly Instructions

Shaft, Sheath & Handpiece Assembly and Adjustment

Details on how to properly assemble and adjust the flexible shaft, sheath, and handpiece for correct operation.

Connecting Foot Speed Control

Instructions for connecting the foot speed control to the motor and power outlet.

Attaching Handpiece

Procedure for attaching the handpiece to the flexible shaft sheath using the quick disconnect fitting.

Attaching Accessories to Handpieces

Guidance on how to attach various accessories to different types of Foredom handpieces.

Accessory Usage Recommendations

Quick Change Handpiece Types

Specific instructions for operating quick-change handpieces like 7A, 7AD, 10, 10D, 18, 18D, 52, 52D, and 53.

Abrasive Points, Wheels and Discs

Recommendations for using abrasive points, wheels, and discs for various materials and finishes.

Burs and Cutters

Guidance on selecting and using burs and cutters made from Vanadium Steel and Carbide for different applications.

Sanding Drums, Bands and Discs

Advice on using sanding drums, bands, and discs for smoothing and finishing various materials.

Cotton or Felt Bobs and Buffs

Information on using cotton and felt bobs/buffs for polishing and buffing operations on different surfaces.

Brushes

Recommendations for using miniature power brushes for cleaning, deburring, and surface finishing.

Diamond Burs

Usage guidelines for diamond burs on extremely hard materials and for lapping/polishing.

Operation Guidelines

General Operation Tips

Essential tips for safe and effective operation, including avoiding tight bends and excessive pressure.

Voltage Fluctuations

Instruction to stop operation during perceptible power decreases and wait for full restoration.

Maintenance and Care

Routine Cleaning of Universal Motors

Procedure for cleaning universal motors to prevent dust buildup and electrical shorts.

Flexible Shaft Cleaning and Lubrication

Guidelines for cleaning and lubricating the flexible shaft for optimal performance and longevity.

Motor Brush Replacement

Instructions on checking and replacing worn motor brushes for continuous operation.

Worn Shaft and Sheath Replacement

Advice on replacing worn shafts and sheaths, emphasizing proper usage angles.

Handpiece Lubrication

Specific lubrication requirements for various Foredom handpiece models.

Other Service and Repair

Guidance on seeking professional service or repair for Foredom equipment.

Storage Recommendations

Proper storage guidelines for Foredom power tools to ensure their longevity and safety.

Recommended Spare Parts

List of recommended spare parts to keep on hand for continuous operation of Series K tools.

Owner Registration and Warranty

Owner's Registration Card

Instructions for sending in the owner's registration card for Foredom's records.

Repair Services Information

Details on how to access authorized repair services at the Foredom factory.

Series K Limited Warranty

Information on the 1-year limited warranty for the Series K motor, including coverage and exclusions.

For More Information

Contact details and resources for obtaining more information about Foredom products.