Forge W-KIT-4-BK-1PC - User Manual

80” [2032mm]
A
A - 16” [406mm]
B - 8” [204mm]
Door
Height
(H)
(H)
plus
1-
5
/8”
[41.5mm]
3
/8” [9.5mm] Gap
A
A
A
B B
2
5
6
2
2
6
4
4
2
1
2
6
5
5
Wrench/Socket Drill Bit Allen Wrench Driver Bit 2’-3’ Level Power Drill Tape Measure
1/2” (13mm)
9/16” (14mm)
11/16” (17mm)
3/32”
7/32”
1/4”
3/8”
7/16”
3mm #8 Phillips
12'
NOTE: This kit is best suited for doors up to 1-
3
/8” thick, up to 36” wide, and no more than
150 pounds.
Before installing the Rail, identify secure points to attach the Rail.
For most wall installations, it is necessary that the Lag Screws are secured to wall studs.
For Lag Screws that cannot be secured to a
wall stud, it will be necessary to use the
Wall Anchors to secure the Lag Screws
into the wall.
Home construction varies; holes may be
added to the Rail to allow Lag Screws
to attach to wall studs.
IMPORTANT:
If at least FOUR Lag Screws cannot
be secured to wall studs or other
structural points, DO NOT INSTALL
THIS RAIL KIT.
Barn Door Rail Kit
Parts Included
Recommended Tools
Planning
Installation Manual
4310491
W-KIT-4-BK-1PC
Iron Black
● READ ALL INSTRUCTIONS AND CHECK PARTS BEFORE STARTING INSTALLATION
● RETAIN ALL PACKING MATERIALS UNTIL INSTALLATION IS COMPLETE
Lag Screw
SS-10.1006
Door Guide
SS-10.1013
Door Stop
SS-10.1005
Anti-Jump Pad
SS-10.1076
Clyde
Trolley
SS-20.1172
Nut (M10-1.5)
SS-10.1010
Floor Anchor
SS-10.1011
1-1/4” Screw
SS-10.1012
3/4” Screw
SS-10.1075
Wall Anchor
SS-10.1002
Spacer
SS-10.1007
Bolt (M10-1.5 x 50)
SS-10.1246
Washer
SS-10.1009
Rail
SS-20.1147

Summary

Getting Started

Parts Included

Lists all components provided in the barn door rail kit for verification before installation.

Recommended Tools

Lists the essential tools required for the safe and effective installation of the rail kit.

Planning and Safety Notes

General installation guidance, door fitting limitations, and safety precautions.

Door Clearance Specifications

Table detailing required clearances for door thickness and trolley operation.

Rail Mounting

Drill Holes to Mount the Rail

Instructions for marking and drilling pilot holes for lag screws into the wall.

Mount the Rail

Steps to attach the rail securely to the wall using lag screws and spacers.

Door Attachment

Install Trolleys and Hang the Door

Attaching trolleys to the door and hanging the door onto the mounted rail.

Install Anti-Jump Pads

Securing anti-jump pads to the top of the door to prevent derailment.

Final Steps and Support

Install Door Guides and Secure Door Stops

Positioning door guides and securing door stops for proper operation.

Additional Information and Support

Information on obtaining extra parts, optional accessories, and customer service.

Forge W-KIT-4-BK-1PC Specifications

General

Brand	Forge
Model	W-KIT-4-BK-1PC
Category	Door Opening System
Language	English