EasyManua.ls Logo

freightliner C SB FS65 User Manual

freightliner C SB FS65
91 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
SCHOOL BUS CHASSIS MAINTENANCE MANUAL
Models: Type C SB
FS65
STI-348 (5/06P)
Published by
Freightliner LLC
4747 N. Channel Ave.
Portland, OR 97217
Printed in U.S.A.
Question and Answer IconNeed help?

Do you have a question about the freightliner C SB FS65 and is the answer not in the manual?

freightliner C SB FS65 Specifications

General IconGeneral
ManufacturerFreightliner
Width96 inches
TransmissionAllison automatic transmissions
LengthVaries depending on body configuration
Braking SystemAir brakes
Fuel Capacity100 gallons

Summary

Foreword

Environmental Concerns and Recommendations

Guidance on discarding materials and following environmental rules.

Notice: Parts Replacement Considerations

Advice against using used suspension, axle, or steering parts due to potential damage.

Introduction

Descriptions of Service Publications

Overview of major service publications distributed by Freightliner LLC.

Maintenance Manual Contents

General Information

Index, Alphabetical

Alphabetical index for the General Information section.

Determining Scheduled Maintenance Intervals

Explains how to determine maintenance intervals based on vehicle usage categories.

Vehicle Maintenance Schedule Table

Table detailing maintenance operation sets and intervals for vehicle usage categories.

Maintenance Interval Table

Table showing specific maintenance operation sets for different mileage and time intervals.

Lubrication and Fluid Level Check

Lists maintenance operations related to lubricating components and checking fluid levels.

Initial Maintenance (IM) Operations

Lists all maintenance operations to be performed at the initial maintenance interval.

Torque Specifications Tables

Provides torque values for various U.S. customary and metric thread fasteners.

Engine

Index, Alphabetical

Alphabetical index for the Engine section.

Engine-Support Fasteners Checking

Procedure for checking the tightness of engine support fasteners, including noise emission control aspects.

Engine Drive Belt Inspecting

Guidelines for visually inspecting engine drive belts for wear, damage, and proper tension.

Pacbrake Inspecting and Maintenance

Instructions for inspecting and maintaining the Pacbrake exhaust brake system.

Air Intake

Index, Alphabetical

Alphabetical index for the Air Intake section.

Air Cleaner Element Inspecting

Procedure for inspecting the air cleaner element for damage or wear.

Air Cleaner Element Replacing

Instructions for replacing the air cleaner element at recommended intervals or when filter restriction is high.

Alternators and Starters

Index, Alphabetical

Alphabetical index for the Alternators and Starters section.

Alternator, Battery, and Starter Checking

Steps for checking the alternator, battery, and starter connections and condition.

Engine Cooling/Radiator

Index, Alphabetical

Alphabetical index for the Engine Cooling/Radiator section.

Radiator Cap Checking

Procedures for inspecting the radiator cap for proper sealing and pressure retention.

Radiator Pressure Flushing and Coolant Changing

Detailed steps for flushing the cooling system and changing the engine coolant.

Eaton Viscous Fan Drive Checking

Instructions for checking the operation and condition of the Eaton viscous fan drive.

Clutch

Index, Alphabetical

Alphabetical index for the Clutch section.

Clutch Release Bearing Lubricating

Steps for lubricating the clutch release bearing with high-temperature grease.

Clutch Release Cross-Shaft Lubricating

Procedure for lubricating the clutch release cross-shaft grease fittings.

Transmission

Index, Alphabetical

Alphabetical index for the Transmission section.

Eaton/Fuller Transmission Oil Level Checking

Procedure for checking the oil level in Eaton/Fuller manual transmissions.

Eaton/Fuller Transmission Oil Changing and Magnetic Plug Cleaning

Steps for draining, refilling, and cleaning the magnetic plug on Eaton/Fuller transmissions.

Allison Transmission Fluid and Filter Changing

Instructions for changing the transmission fluid and filter for Allison transmissions.

Allison Transmission Fluid Level Checking

Procedure for checking the transmission fluid level using cold and hot checks.

Frame

Index, Alphabetical

Alphabetical index for the Frame section.

Frame Fastener Torque Checking

Guidance on torquing frame fasteners at recommended intervals for safety.

Suspension

Index, Alphabetical

Alphabetical index for the Suspension section.

Suspension Inspecting, Freightliner Spring

Procedures for inspecting front and rear suspension spring assemblies for damage.

U-Bolt Torque Checking, Freightliner Spring

Instructions for checking and tightening U-bolt nuts on the suspension.

Fastener Torque Checking, Freightliner AirLiner

Torque specifications for various fasteners on Freightliner AirLiner suspensions.

Shock Absorber Checking, Freightliner Spring

Steps for checking shock absorbers for oil leaks and worn bushings.

Control Rod Checking, Freightliner AirLiner

Inspection procedure for control rods and their bushings on Freightliner AirLiner suspension.

Front Axle

Index, Alphabetical

Alphabetical index for the Front Axle section.

Knuckle Pin Lubricating

Procedure for lubricating knuckle pin bushings and needle bearings.

Tie-Rod End Inspecting

Steps for inspecting tie-rod ends for looseness and wear.

Oil-Filled Hubs Oil Level Checking

Instructions for checking the oil level in oil-filled hubs, warning against overfilling.

Wheel Bearing Removing, Cleaning, Checking, Repacking, and Adjusting

Procedures for servicing wheel bearings, including removal, cleaning, and adjustment.

Rear Axle

Index, Alphabetical

Alphabetical index for the Rear Axle section.

Axle Lubricant Level Checking

Procedure for checking the lubricant level in rear axles and adding lubricant if needed.

Axle Lubricant Changing and Magnetic Plug Cleaning

Steps for changing axle lubricant and cleaning magnetic drain plugs.

Axle Breather Checking

Instructions for checking the axle housing breather to ensure it remains unobstructed.

Wheels and Tires

Index, Alphabetical

Alphabetical index for the Wheels and Tires section.

Wheel Nut and Rim Nut Checking

Critical procedure for checking wheel nut and rim nut torque to prevent accidents.

Driveline

Index, Alphabetical

Alphabetical index for the Driveline section.

Driveline Inspecting and Lubricating

Procedures for inspecting and lubricating driveline U-joints and slip-joints.

U-Joint Lubricating

Detailed steps for lubricating U-joint grease fittings until fresh grease is visible.

Brakes

Index, Alphabetical

Alphabetical index for the Brakes section.

Air Dryer Checking, Bendix AD-9

Steps for checking the operation of the Bendix AD-9 air dryer, including thermostat and heater.

Automatic Slack Adjuster Lubricating and Checking

Procedure for lubricating and checking the automatic slack adjuster for proper brake adjustment.

Brake Lining Wear Checking, Hydraulic Disc Brakes

Method for checking brake lining thickness and replacing worn linings.

Front Air Brake Hose Inspecting

Procedure for inspecting front air brake hoses for leaks, damage, or kinking.

Brake Caliper Slide Pin Lubricating, Bosch Brakes

Instructions for lubricating brake caliper slide pins on Bosch brake systems.

Brake Caliper Slide Rail Lubricating, Bosch Brakes

Steps for lubricating brake caliper slide rails on Bosch brake systems.

Steering

Index, Alphabetical

Alphabetical index for the Steering section.

Steering Driveline Lubricating

Procedure for lubricating steering driveline universal joints and slip-joint splines.

Drag Link Lubricating

Steps for lubricating the grease fittings on the drag link.

Power Steering Reservoir Fluid Level Checking

How to check and maintain the correct fluid level in the power steering reservoir.

Steering Gear Lubricating

Procedure for lubricating the steering gear sector shaft.

Fuel

Index, Alphabetical

Alphabetical index for the Fuel section.

Inline Fuel Strainer Replacing, Cummins ISB02 and MBE900 Engines

Instructions for replacing the inline fuel strainer on specific Cummins engines.

Exhaust

Index, Alphabetical

Alphabetical index for the Exhaust section.

Exhaust System Inspecting (Noise Emission Controls)

Procedure for inspecting the exhaust system for leaks, wear, damage, and noise emission compliance.

Electrical, Instruments, and Controls

Index, Alphabetical

Alphabetical index for the Electrical, Instruments, and Controls section.

Ground Cables Checking and Cleaning

Steps for checking and cleaning ground cables for proper electrical connection.

Electrical Wiring Checking

Procedure for checking electrical wiring insulation, connections, and components for damage.