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freightliner Run Smart ECASCADIA PE116DC 2022 User Manual

freightliner Run Smart ECASCADIA PE116DC 2022
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ECASCADIA MAINTENANCE MANUAL
Models: PE116DC
STI-511-1 (11/01/2022)
Published by
Daimler Truck North America LLC
4747 N. Channel Ave.
Portland, OR 97217
Printed in U.S.A.
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freightliner Run Smart ECASCADIA PE116DC 2022 Specifications

General IconGeneral
Brandfreightliner
ModelRun Smart ECASCADIA PE116DC 2022
CategoryTrucks
LanguageEnglish

Summary

General Information

Determining Scheduled Maintenance Intervals

Explains how to determine vehicle maintenance intervals and schedules based on usage.

Service Schedule Table

Details maintenance intervals (IM, M1, M2, M3, M4) for short-haul transport vehicles.

Vehicle Maintenance Schedule Table

Lists specific maintenance intervals and mileage for Service Schedule I vehicles.

Initial Maintenance (IM) Operations

Lists all maintenance operations required at the initial maintenance interval.

M1 Maintenance Interval Operations

Details all maintenance operations to be performed at the M1 maintenance interval.

M2 Maintenance Interval Operations

Details all maintenance operations to be performed at the M2 maintenance interval.

M3 Maintenance Interval Operations

Details all maintenance operations to be performed at the M3 maintenance interval.

M4 Maintenance Interval Operations

Details all maintenance operations to be performed at the M4 maintenance interval.

Maintenance Operation Sets Table

Consolidates maintenance operations across different service intervals (IM, M1, M2, M3, M4).

Noise Emission Controls Maintenance

Covers federal law regarding noise emissions, recommendations, and prohibited tampering.

Electric Drive Systems

Safety Precautions (Electric Drive)

High-voltage system safety warnings and procedures before working on electric drive components.

High Voltage Electrical Component Inspection

Inspects electrical components for dirt, debris, damage, and proper mounting.

High Voltage Wiring Check

Inspects high voltage harnesses for secure routing, movement, rubbing, or chafing.

Cable Gland Protection Inspection

Inspects cable glands for corrosion protection and applies anti-corrosion spray if needed.

Air Compressor Maintenance

Safety Precautions (Air Compressor)

Safety warnings for working on the air compressor, including high-voltage system.

Air Compressor Inspection

Inspects air compressor intake hoses, connections, and coolant lines for damage.

Air Compressor Oil and Filter Change

Procedures for changing the air compressor oil and filter.

Engine Cooling and Radiator

Safety Precautions (Cooling System)

Warnings about hot coolant and high-voltage systems when working on the cooling system.

Surge Tank Filler Cap Check

Inspects the surge tank filler cap for pressure retention and proper sealing.

Radiator Pressure-Flushing and Coolant Change

Procedures for flushing the radiator and changing the coolant.

Frame and Frame Components

Safety Precautions (Frame)

Safety warnings for working on fifth wheel components, emphasizing spring compression and eye protection.

Fifth Wheel Inspection

Inspects fifth wheel assembly, mounting brackets, fasteners, and locking mechanism.

Fifth Wheel Lubrication

Lubrication procedures for various fifth wheel types (Fontaine, Jost, Holland).

Frame Fastener Torque Check

Checks torque of frame fasteners and inspects for cracks or damage.

Suspension System

Safety Precautions (Suspension)

Safety warnings for working on suspension components, especially leaf springs.

Suspension Inspection

Inspects front and rear suspension components for damage, wear, and leaks.

Suspension Height Checking

Procedures for checking and adjusting suspension ride height.

Suspension U-Bolt Torque Check

Checks and retorques U-bolt nuts on front and rear axles.

Front Axle Systems

Safety Precautions (Front Axle)

Safety warnings for working on front axle components, including high-voltage systems.

Knuckle Pin Lubrication

Lubrication procedure for Detroit Axles knuckle assemblies.

Tie Rod Inspection

Inspects tie-rod ends for looseness or damage, indicating replacement.

Tie Rod Lubrication

Lubrication procedure for Detroit Axles tie-rod ends.

All-Axle Alignment Check

Procedures for checking drive axle alignment, parallelism, and thrust angle.

Steer Axle Hub Cap Vent Plug Inspection

Inspects hub cap vent plugs for oil leakage or water contamination.

Rear Axle Systems

Safety Precautions (Rear Axle)

Safety warnings for working on rear axle components, including hot oil.

Axle Lubricant and Filter Change, and Magnetic Strainer Cleaning

Procedures for changing axle lubricant, filter, and cleaning magnetic strainer.

Axle Breather and Axle Lubricant Level Inspection

Inspects axle breather and lubricant level, especially for Detroit® eAxle.

eCarrier Oil Filter and Fluid Change

Procedures for changing the eCarrier oil filter and fluid.

Wheels and Tires Maintenance

Wheel Nut Check

Checks wheel nut torque after installation and periodically to prevent damage.

Tire Check

Inspects tires for abnormal wear, proper pressure, and alignment issues.

Brake System Maintenance

Safety Precautions (Brakes)

Safety warnings for performing brake checks and maintenance.

Air Brake System Valve Inspection

Procedures for inspecting air brake system valves, especially with Bendix components.

Brake Inspection

Includes parking brake operational check and caliper mounting bolt inspection.

Bendix E-6 Foot Control Valve Inspection and Lubrication

Inspects and lubricates the Bendix E-6 Foot Control Valve assembly.

EAPU Air Dryer Desiccant Cartridge Replacement

Procedures for replacing the desiccant cartridge in EAPU air dryers.

Steering System Maintenance

Safety Precautions (Steering)

Safety warnings for steering system maintenance due to its critical role in vehicle control.

Drag Link Inspection

Inspects drag link ball stud ends, castle nut, and boot for damage or looseness.

Power Steering Fluid and Filter Change

Procedures for changing power steering fluid and filter.

Power Steering Gear Lubrication

Lubrication procedure for the power steering gear sector shaft.

Drag Link Lubrication

Lubrication procedure for drag link grease fittings.

Electrical, Instruments, and Controls

Trailer Cable Inspection and Cleaning

Inspects trailer cables and sockets for damage, corrosion, and cleans them.

Electrical Component Inspection

Inspects electrical components for dirt, damage, mounting, and connector integrity.

Gas Detection System Sensor Testing

Procedures for testing gas detection system sensors according to regulations.

Cab Components

Mirror Folding Check

Checks if main mirrors fold freely on pivot points.

Cab Shock Absorber Bracket Torque Check

Checks torque of shock absorber upper bracket fasteners.

Aerodynamic Component Inspection

Inspects aerodynamic components for structural damage, cracks, or wear.

Heater and Air Conditioner

Safety Precautions (HVAC)

Safety warnings for working on the air conditioning system, including refrigerant handling.

Air Conditioner Inspection

Checks compressor mounting fasteners and condenser fins for debris.

Air Filter Replacement

Procedures for replacing cabin fresh-air intake and recirculation air filters.

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