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freightliner Argosy COE User Manual

freightliner Argosy COE
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CENTURY CLASS TRUCKS MAINTENANCE MANUAL
Models: Argosy
®
COE
C112 Conventional
C120 Conventional
Coronado
®
STI-341-1 (3/08P)
Published by
Daimler Trucks North America LLC
4747 N. Channel Ave.
Portland, OR 97217
Printed in U.S.A.
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freightliner Argosy COE Specifications

General IconGeneral
Brandfreightliner
ModelArgosy COE
CategoryTrucks
LanguageEnglish

Summary

General Information

00-01 Determining Scheduled Maintenance Intervals

Procedures for setting maintenance schedules based on vehicle usage and operating conditions.

00-02 Service Schedule Table

Table outlining maintenance intervals for different service schedules.

00-03 Vehicle Maintenance Schedule Tables

Detailed tables for maintenance intervals across various schedules and mileage.

00-04 Lubrication and Fluid Level Check

Operations for checking and maintaining lubrication and fluid levels.

00-05 Initial Maintenance (IM) Operations

Tasks to be performed at the initial maintenance interval for all service schedules.

00-06 M1 Maintenance Interval Operations

Maintenance operations for the M1 interval across different service schedules.

00-07 M2 Maintenance Interval Operations

Maintenance operations for the M2 interval, including M1 tasks.

00-08 M3 Maintenance Interval Operations

Maintenance operations for the M3 interval, including M1 and M2 tasks.

00-09 Maintenance Operation Sets Table

A table mapping maintenance operations to service schedules and intervals.

00-10 Noise Emission Controls Maintenance

Procedures and requirements for maintaining noise emission control systems.

00-11 Verification of Inspections Log

A log for recording inspections related to noise emission controls.

00-12 Metric/U.S. Customary Conversion Tables

Conversion charts for units of measurement.

00-13 Torque Specifications Tables

Tables detailing torque values for various fasteners.

Engine

01-01 Engine Noise Panel Inspection (Noise Emission Control)

Inspecting engine noise panels for damage or tears.

01-02 Engine Drive Belt Inspection

Visual and tension inspection of drive belts for wear and damage.

Belt Tension Inspection

Procedures for checking drive belt tension using gauges or manual methods.

01-03 Engine Mount Inspection (Noise Emission Control)

Inspecting engine mount isolators and fasteners for wear and tightness.

01-04 Engine-Support Fasteners Check (Noise Emission Control)

Checking and tightening engine support fasteners for vehicles prior to Jan 2007.

Air Intake

09-01 Air Cleaner Element Inspection and Replacement

Procedure for inspecting and replacing the air cleaner element based on restriction.

Alternators and Starters

15-01 Alternator, Battery, and Starter Connections Check

Inspecting and cleaning electrical connections for alternator, battery, and starter.

Engine Cooling and Radiator

20-01 Pressure Relief Cap Check

Inspecting the radiator pressure cap for proper seal and pressure rating.

20-02 Radiator Pressure-Flushing and Coolant Change

Procedures for draining, flushing, and refilling the cooling system.

20-03 Fan Clutch Check (Noise Emission Control)

Checking the operation and condition of the fan clutch assembly.

Kysor K22RA Fan Clutch

Specific inspection and wear checking procedures for Kysor K22RA fan clutch.

Horton DriveMaster® Fan Clutch

Procedures for checking Horton DriveMaster fan clutch operation and leaks.

Clutch

25-01 Eaton Fuller Clutch Release Bearing Lubrication

Lubricating the optional Eaton Fuller clutch release bearing with a grease fitting.

25-02 Clutch Release Cross-Shaft Lubrication

Lubricating the grease fittings on the clutch release cross-shaft.

25-03 Sleeve Assembly Bronze Bushing Lubrication

Lubricating the bronze bushing via an extension on sealed clutch-release bearings.

25-04 Meritor Clutch Release Bearing Lubrication

Lubricating the optional Meritor clutch release bearing with a grease fitting.

Transmission

26-01 Manual Transmission Fluid Change, and Magnetic Plug Cleaning (Synthetic Lubricant)

Procedure for changing manual transmission fluid and cleaning magnetic plugs.

26-02 Allison Transmission Fluid and Filter Change

Procedures for draining and replacing Allison transmission fluid and filter.

26-03 Manual Transmission Air Filter/Regulator Check, Cleaning, or Replacement

Checking, cleaning, or replacing the manual transmission air filter/regulator.

26-04 Transmission Fluid Level Inspection

Steps for checking transmission fluid level using cold and hot checks.

Frame and Frame Components

31-01 Fifth Wheel Inspection

Inspecting fifth wheel assemblies, mounting brackets, and components for wear and damage.

31-02 Fifth Wheel Lubrication

Procedures for lubricating fifth wheel moving parts for proper operation.

31-03 Frame Fastener Torque Check

Checking torque on frame fasteners and inspecting the frame for damage.

Suspension

32-01 Suspension Inspection

Inspecting front, rear, and spring assemblies for damage, cracks, or wear.

Hendrickson RS Series

Inspection procedures specific to Hendrickson RS Series suspension components.

Hendrickson RT2 and RTE2 Series

Inspection and lubrication procedures for Hendrickson RT2/RTE2 suspension.

32-02 Suspension Lubrication

Lubrication procedures for front and rear suspension components.

32-03 Suspension U-Bolt Torque Check

Checking and retorquing U-bolt nuts in a specific pattern for safety.

Front Axle

33-01 Knuckle Pin Lubrication, Meritor Axles

Lubricating Meritor axle knuckle pin bushings with specified grease.

33-02 Tie Rod Inspection

Inspecting tie-rod ends for looseness and proper thread engagement.

33-03 Tie Rod Lubrication, Meritor Axles

Lubricating Meritor axle tie-rod ends with specified chassis grease.

33-04 All-Axle Alignment Check

Procedures for checking vehicle alignment, parallelism, and thrust angles.

33-05 Knuckle Pin Lubrication, Dana Spicer Axles

Lubricating Dana Spicer axle knuckle pin bushings.

33-07 Basic Inspection, Meritor Unitized Wheel Ends

Performing a basic inspection of Meritor unitized wheel ends.

33-08 End-Play Check, Meritor Unitized Wheel Ends

Checking and adjusting end-play for Meritor unitized wheel ends.

Rear Axle

35-01 Axle Lubricant and Filter Change, and Magnetic Strainer Cleaning (synthetic lubricant)

Procedure for changing axle lubricant, filter, and cleaning magnetic strainer.

35-02 Axle Breather and Axle Lubricant Level Inspection

Inspecting axle breather and checking lubricant level for Dana Spicer and Meritor axles.

Wheels and Tires

40-01 Wheel Nut and Rim Nut Check

Checking wheel nut and rim nut torque and tightening sequence.

Driveline

41-01 Driveline Inspection

Inspecting universal joints, driveshafts, slip joints, and bearings for wear.

41-02 Driveline Lubrication

Lubricating universal joints and slip joints with specified grease.

Brakes

42-01 Air Brake System Valve Inspection

Inspecting air brake system valves on vehicles with Bendix air dryers.

42-02 Bendix AD–9 Air Dryer Desiccant Replacement

Replacing the desiccant cartridge in the Bendix AD-9 air dryer.

42-03 Air Dryer Inspection

Checking air dryer for moisture, external damage, and component function.

42-04 Alcohol Evaporator Cleaning and Inspection

Cleaning and inspecting the alcohol evaporator for proper operation.

42-05 Dana Spicer Camshaft Bracket Lubrication

Lubricating the Dana Spicer camshaft bracket.

42-06 Dana Spicer, Haldex, and Gunite Slack Adjuster Lubrication

Lubricating automatic slack adjusters for proper brake operation.

42-08 Meritor Slack Adjuster Lubrication

Lubricating Meritor slack adjusters with grease fittings.

42-09 Bendix AD–IS Air Dryer Desiccant Replacement

Replacing the desiccant cartridge in the Bendix AD-IS air dryer.

42-10 Bendix E–6 Foot Control Valve Inspection and Lubrication

Inspecting and lubricating the Bendix E-6 foot control valve.

42-11 Brake Inspection

Performing parking brake operational checks and inspecting foundation brake components.

Steering

46-01 Drag Link Inspection

Inspecting the drag link for movement, looseness, and boot condition.

46-02 Power Steering Fluid and Filter Change

Procedure for changing power steering fluid and replacing the reservoir filter.

46-03 Power Steering Fluid Level Inspection

Checking power steering fluid level under cold and hot conditions.

46-04 Power Steering Gear Lubrication

Lubricating Sheppard power steering gears with grease fittings.

46-05 Drag Link Lubrication

Lubricating drag link grease fittings on TRW TAS series steering.

Fuel

47-01 Fuel Filter Replacement

Refer to engine manufacturer's manual for fuel filter removal and installation.

47-02 Fuel Separator Sight Bowl Cleaning and Element Replacement

Cleaning the sight bowl and replacing the element in ConMet and Racor fuel separators.

47-03 Fuel Tank Band-Nut Tightening

Tightening fuel tank band retention nuts and jam nuts to specified torque.

Exhaust

49-01 Exhaust System Inspection (Noise Emission Control)

Inspecting the exhaust system for leakage, wear, damage, and ATD components.

Cab

60-01 Cab Suspension Air Bag Inspection

Inspecting cab suspension air bags and shock absorbers for wear or leaks.

60-02 Cab Tilt Pump Reservoir Fluid Level and System Check

Checking hydraulic fluid level and bleeding air from the cab tilt system.

60-03 Cab Access Stairs Inspection, Argosy COE

Inspecting Argosy COE cab access stairs for wear, damage, and alignment.

Doors

72-01 Door Seal, Door Latch, Door Hinge, and Door Check Lubrication

Lubricating door seals, latches, hinges (pre-8/1/2005), and checks.

Heater and Air Conditioner

83-01 Air Conditioner Inspection

Inspecting AC compressor pulley, drive plate, belts, and hoses for damage.

83-02 Air Filter Replacement

Replacing cab fresh air and recirculation air filters every six months.

Sleeper Air Filter Replacement, Water-Valve Controlled

Replacing sleeper HVAC unit air filter every six months.

Sleeper Air Filter Replacement, Blend Air

Replacing sleeper HVAC unit air filter for blend air systems.

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