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freightliner S2 User Manual

freightliner S2
162 pages
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Operator’s Manual
STI-479-6
A24-01453-000
S2 CHASSIS

Table of Contents

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freightliner S2 Specifications

General IconGeneral
Brandfreightliner
ModelS2
CategoryTrucks
LanguageEnglish

Summary

Introduction

Environmental Concerns and Recommendations

Guidance on proper disposal of materials for environmental protection.

Event Data Recorder

Information on the vehicle's event data recorder (EDR) and the data it collects.

Emissions and Fuel Efficiency Compliance

Requirements for vehicle maintenance to ensure compliance with emissions standards.

Vehicle Identification

Component Information Label

Details on the label providing vehicle manufacturing and weight rating information.

Vehicle Identification Number

Information about the VIN, its location, and its importance for communication.

Emissions Labels

Description of labels related to emissions aftertreatment systems (ATS).

Vehicle Access

Battery Access

Instructions for accessing the battery compartment and battery disconnect switch.

Hood Opening and Closing

Procedures for tilting and closing the vehicle hood, including safety notices.

Instruments

Instrumentation Control Unit

Overview of the ICU3 instrument cluster and its functions.

Warning and Indicator Lights

Explanation of various warning and indicator lights on the instrument panel.

Speedometer and Tachometer

Description of the speedometer and tachometer gauges.

Standard Instruments

Details on essential gauges like oil pressure and coolant temperature.

Optional Instruments

Information on optional gauges not found on all vehicles.

Controls

Ignition Switch and Key

Details on the ignition switch positions and their functions.

Lighting Controls

Operation of various lighting controls including headlight/parking light switch.

Multifunction Turn Signal Switch

Functions of the turn signal lever, wipers, and headlight controls.

Aftertreatment System (ATS) Regen Switch

How to use the regen switch to control aftertreatment system regeneration.

Horn Control

Operation of electric and air horns.

Powertrain Controls

Operation of cruise control and fast idle systems.

Braking Controls

How to operate the parking brake and information on ABS and ATC systems.

Cab Features

Windows

Operation of standard and power windows, including vent windows.

Mirrors

Information on outside mirrors, including mirror heat and power mirror adjustments.

Seats

General information and adjustments for various seat types.

Seat Belts and Tether Belts

Importance, inspection, and operation of seat belt systems.

Cab Amenities

Details on cup holders, dash storage, and overhead storage options.

Electrical Systems

Electrical System General Information

Overview of the vehicle's simplified electrical system and servicing precautions.

Power Distribution Modules

Location and function of power distribution modules (PDMs) and fuse identification.

Heater, Ventilating, and Air Conditioner (HVAC)

Climate Control Panel

Description of the climate control panel and its switches for fan, air selection, and temperature.

Engines

Engine Starting

Procedures and precautions for starting the vehicle's engine, including cold-weather starting.

Engine Operation

Guidelines for operating the engine efficiently and safely, including warnings.

Engine Shutdown

Procedures for safely shutting down the engine, especially turbocharged engines.

Exhaust Aftertreatment Systems

Aftertreatment System, EPA10 and Newer Engines

Explanation of EPA10/GHG14/GHG17 emission standards and ATS operation.

Diesel Exhaust Fluid and Tank, EPA10 and Newer Engines

Information on DEF usage, tank, and fuel/DEF gauge.

EPA07 Aftertreatment System (ATS)

Details on EPA07 emission standards and ATS requirements.

Transmission

Driving Precautions

Safety guidelines for operating the vehicle, especially on slippery surfaces or grades.

Allison On-Highway Transmissions

Overview of Allison automatic transmissions and safety precautions.

Eaton® Fuller® Straight-Shift Transmissions

Information on Eaton Fuller 5-speed and 6-speed transmissions and their operation.

Clutches

Clutch operation, wear, and maintenance advice.

Drive Axles

Drive Axles, Detroit™ and Meritor™

Information on Detroit and Meritor drive axles, including differential lock operation.

Steering System

Steering Controls

Information on steering wheel centering, column adjustment, and safety precautions.

Hydraulic and Air Brake Systems

Dual Air Brake System

Explanation of the dual air brake system, including primary, secondary, and emergency systems.

Air Brake Operation

How to operate the air brakes, including parking brake and interlocks.

Bosch Hydraulic Pin Slide Brakes

Details on the Bosch hydraulic pin slide disc brake system components and operation.

Meritor Cam-Master® Q Plus Brakes

Information on Meritor Cam-Master Q Plus brakes and their operation.

Meritor WABCO Pneumatic Antilock Braking System (ABS)

Explanation of the Meritor WABCO ABS and Automatic Traction Control (ATC) systems.

Exhaust Brake

Operation and characteristics of the exhaust brake system.

Engine Brake

How the engine brake switch controls engine braking levels.

Pre- and Post-Trip Checklists

Pretrip and Post-Trip General Information

Importance and driver responsibility for vehicle inspections before and after trips.

Daily Pretrip Inspection and Maintenance Checklist

Checklist for daily pre-trip vehicle inspection and maintenance.

Weekly Post-Trip Inspection and Maintenance Checklist

Checklist for weekly post-trip vehicle inspection and maintenance.

Monthly Post-Trip Inspection and Maintenance Checklist

Checklist for monthly post-trip vehicle inspection and maintenance.

Pre- and Post-Trip Inspections and Maintenance

Safety Precautions

Critical safety warnings and precautions before working on the vehicle.

Daily Pretrip Inspection and Maintenance Procedures

Detailed procedures for daily vehicle inspections, including brake system and coolant checks.

Weekly Post-Trip Inspection and Maintenance Procedures

Procedures for weekly vehicle inspections, including battery and steering components.

Monthly Post-Trip Inspection and Maintenance Procedures

Procedures for monthly vehicle inspections, including battery cleaning and hose checks.

Cleaning and Care

Washing and Polishing

Guidelines for washing and polishing the vehicle's exterior to protect the finish.

Care of Fiberglass Parts

Recommended cleaning methods for fiberglass components.

Care of Chrome Parts

Tips for cleaning and protecting chrome parts to prevent rust.

Care of Exterior Lights

How to clean headlight lenses without damaging the UV coating.

Dashboard and Instrument Panel Care

Recommended cleaning methods for the dashboard and instrument panel.

Vinyl Upholstery Cleaning

Procedures for cleaning vinyl upholstery to prevent damage and preserve its condition.

Velour Upholstery Cleaning

Methods for cleaning velour upholstery, including stain removal.

In an Emergency

Hazard Warning Lights

How to activate and deactivate hazard warning lights using the multifunction switch.

Emergency Starting With Jumper Cables

Step-by-step instructions and safety precautions for jump-starting a vehicle.

Towing

Guidelines and precautions for towing the vehicle, including front towing hookup.

Running Out of Fuel

Procedures for refueling the vehicle when it runs out of fuel, including priming the system.

Changing a Flat Tire

Steps for safely changing a flat tire, including jacking points.

Fire Extinguisher

Location of the optional fire extinguisher.

First Aid Kit

Location of the optional first aid kit.

Flare Kit

Location of the optional flare kit.

Headlight Aiming

Preliminary Checks

Steps to perform before checking or adjusting headlight aim.

Checking Headlight Aim

Procedure for checking headlight aim against a screen or wall.

Adjusting Headlight Aim

Instructions on how to adjust headlight aim using adjustment knobs.

Propane Fuel System

General Information

Safety precautions and general information about the propane fuel system.

Ignition Switch and Key

Explanation of the ignition switch positions for the propane engine.

Engine Operation

Guidelines for operating the propane engine, including starting and shutdown procedures.

T-Handle Shifter

Operation of the Allison transmission T-handle shifter and its modes.

Propane Refueling

Instructions and precautions for refueling the vehicle with propane.

Ametek Instrument Panel

Description of the Ametek instrument panel, including message display and menu system.

Warning and Indicator Lights

Explanation of various warning and indicator lights specific to the propane system.

Speedometer and Tachometer

Description of the speedometer and tachometer gauges for the propane system.

Standard Instruments

Details on standard gauges like fuel level and air pressure for propane vehicles.

Grade Brake

Information on the optional grade brake system for propane engines.

Specifications

Torque Charts

Torque specifications for U.S. customary and metric thread fasteners.

Conversion Charts

Tables for converting U.S. customary units to metric and vice versa.

Fluids and Lubricants

Recommended fluids and lubricants for various vehicle components.

Fuse Information

Identification and ratings of fuses for the main power distribution module (PDM).

Bulb Replacement

Part numbers for replacement bulbs for headlights and lights.

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