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freightliner CENTURY CLASS S User Manual

freightliner CENTURY CLASS S
205 pages
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Drivers Manual
CENTURY CLASS S/T
®
& CORONADO
STI-411-2
A24-01036-000

Table of Contents

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freightliner CENTURY CLASS S Specifications

General IconGeneral
Brandfreightliner
ModelCENTURY CLASS S
CategoryTrucks
LanguageEnglish

Summary

Introduction

Reporting Safety Defects

Information on reporting vehicle safety defects to NHTSA and Transport Canada.

Vehicle Identification

Vehicle Specification Decal

Details on the vehicle specification decal, its location, and content.

Federal Motor Vehicle Safety Standard (FMVSS) Labels

Information on FMVSS certification labels and their placement.

Canadian Motor Vehicle Safety Standard (CMVSS) Labels

Information on CMVSS certification labels and their placement.

Tire and Rim Labels

Certification for suitable tire and rim combinations based on gross axle weight.

EPA Emission Control

Information about vehicle noise emission control labels and EPA07 exhaust emissions regulations.

Instruments and Controls Identification

Instrumentation Control Units

Overview of the Instrumentation Control Unit (ICU) and its components.

Warning and Indicator Lights

Descriptions and colors of common warning and indicator lamps.

Engine Protection System

Explanation of the engine protection system and the STOP engine lamp.

Driver Message Center

Description of dash message centers for ICU4M and ICU2M, including functions.

Alert Screens

Parking Brake On

Warning and audible alert when parking brake is applied and vehicle is moving over 2 mph.

Low Oil Pressure

Warning message and audible alert for low engine oil pressure.

High Coolant Level

Warning message and audible warning for high engine coolant temperature.

Low Voltage

Optional message and audible warning for low voltage condition detected by ICU.

Faulty Speedo Gauge

Message displayed when a faulty speedometer is detected by the system.

Recirc Mode Engaged/Provide Fresh Air

Notification that recirculated air is used and fresh air is needed after 20 minutes.

Low Fuel Level

Warning on message display when fuel level drops to 1/8th full.

Turn Signal On

Warning message and optional audible warning for turn signal remaining on too long.

Service Warnings

Screens indicating service intervals reached or exceeded, requiring maintenance.

No Datalink Activity

Message appearing when datalink is not receiving data.

Mobile Screens

Screens available when vehicle is mobile and no active fault codes are found.

Instruments

Air Intake Restriction Gauge

Gauge indicating vacuum on engine side of air cleaner; indicates when to replace element.

Air Intake Maximum Restriction Values

Table of maximum restriction values for different engine makes.

Seats and Seat Belts

Seats

General information on seat adjustments, safety, and features.

Seat Belts and Tether Belts

General information on seat belt assemblies designed to secure persons in the vehicle.

Sleeper Compartment Restraints

Use of bunk restraints when sleeper compartment is occupied while vehicle is moving.

Supplemental Restraint System, Optional

Information on optional air bag and SPACE systems for frontal collision protection.

Air Bag, Optional

Provides additional protection in severe frontal collisions when used with seat belts.

SPACE System, Optional

System providing seat stability and belt tightening during severe frontal impacts.

Steering and Brake Systems

Steering System

General information on steering wheel centering and adjustment procedures.

Brake System

General information on the dual air brake system and its components.

Engines and Clutches

EPA07 Aftertreatment System (ATS)

Requirements for reduced exhaust emissions of particulate matter and NOx.

DD15 Heavy-Duty Engine

Information on DDEC VI operator controls and engine operation.

Engine Protection

System monitoring engine sensors and components for critical faults.

Engine Starting—CAT, Cummins, DDE S60, M-B

Procedures for normal engine starting and starting precautions.

Cold-Weather Operation—CAT, Cummins, DDE S60, M-B

Modifications and practices for satisfactory diesel engine performance in low ambient temperatures.

High-Altitude Operation—CAT, Cummins, DDE S60, M-B

Effect of high altitude on engine performance and necessary adjustments.

Engine Shutdown—CAT, Cummins, DDE S60, M-B

Procedures to prevent engine damage after working under load.

Engine Braking System—CAT, Cummins, DDE S60, M-B

Operation of the Jacobs Engine Brake and its limitations.

Exhaust Braking System—CAT, Cummins, DDE S60, M-B

Operation of the optional auxiliary braking system.

Clutches

General information on clutch wear, operation, and adjustments.

Transmissions

Freightliner SmartShift Shift Control

General information on the SmartShift transmission control system.

Eaton Fuller AutoShift Automated Transmissions

General information on Eaton Fuller AutoShift automated transmissions.

Eaton UltraShift DM

General information on the Eaton UltraShift DM automated transmission.

Meritor SureShift

Operation of the Meritor SureShift transmission in manual mode.

ZF Meritor FreedomLine Automated Transmissions

General information on the ZF Meritor FreedomLine automated transmission.

Eaton Fuller Range-Shift Transmissions

General information on Eaton Fuller range-shift transmissions.

Eaton Fuller Splitter and Range-Shift Transmissions

General information on Eaton Fuller splitter and range-shift transmissions.

Eaton Fuller Deep-Reduction Transmissions

General information on Eaton Fuller deep-reduction transmissions.

Meritor Range-Shift Transmissions

General information on Meritor range-shift transmissions.

Meritor Splitter and Range-Shift Transmissions

General information on Meritor splitter and range-shift transmissions.

Eaton Fuller AutoSelect Automated Transmissions

General information on Eaton Fuller AutoSelect automated transmissions.

Eaton Fuller Top 2 and Lightning Semi-Automated Transmissions

General information on Top 2 and Lightning semi-automated transmissions.

Meritor Engine Synchro Shift (ESS) Automated Models

General information on Meritor Engine Synchro Shift (ESS) automated models.

Allison Automatic Transmissions

General information on Allison HD-series automatic transmissions.

Rear Axles

Meritor Single Drive Axles With Traction Equalizer

Axles equipped with a load-sensing, self-actuating traction equalizer feature.

Meritor Drive Axles With Main Differential Lock

Driver-controlled traction device operated from the cab to lock/unlock the differential.

Meritor Main Differential Lock Operation

Procedure for locking the main differential for maximum traction under slippery conditions.

Meritor Tandem Drive Axles With Interaxle Differential

Tandem axles with a differential lockout feature controlled by a switch.

Meritor Interaxle Differential Lockout Operation

Procedure for locking and unlocking the interaxle differential for improved traction.

Eaton Single Reduction Axles With Controlled Traction Differential

Differential assembly transferring torque from slipping wheel to one with traction.

Eaton 2-Speed Tandem Axles

Tandem axles with high range single reduction and low range double reduction gear sets.

Eaton Interaxle Differential Lockout Operation

Operation of interaxle differential lockout systems to increase traction.

Fifth Wheels and Trailer Couplings

Holland Fifth Wheels

General information on Holland 2535 sliding fifth wheel models.

ASF Castloc II and Simplex Series Fifth Wheels

Fifth wheels used for pulling trailers with standard 2-inch kingpin.

Fontaine Fifth Wheels

General information on Fontaine sliding fifth wheel mounts.

Premier Trailer Couplings

Information on Premier 260, 460, and 690 trailer couplings.

Holland Trailer Coupling

General information on the Holland PH-T-60-AL trailer coupling.

Fifth Wheel Locking Operation

Locking the Fifth Wheel Lock Mechanism

Procedures for locking the fifth wheel mechanism to the trailer kingpin.

Unlocking the Fifth Wheel Lock Mechanism

Fifth Wheel Slide Operation

Steps for connecting trailer kingpin and releasing the fifth wheel slide.

Pretrip and Post-Trip Inspections and Maintenance

Pretrip and Post-Trip Inspection Checklists

Checklists for ensuring vehicle components are in good working condition.

Daily Pretrip Inspection Checklists

Procedures to be performed daily before the first trip.

Weekly Post-Trip Inspection Checklist

Procedures to be performed weekly, post-trip.

Monthly Post-Trip Inspection Checklists

Procedures to be performed monthly, post-trip.

Suspension and Slack Adjuster Inspection

Wheel and Tire Inspection

Inspecting each wheel and tire assembly for condition and inflation.

Saddle Tank Areas Inspection

Engine Compartment Inspection and Adjustments

Cab Inspection

Checking air pressure warning system, air governor, and air pressure build-up time.

Check the operation of all exterior lights

Testing high-beam headlights, hazard warning lights, and all exterior lights.

Inspect the seat belts and tether belts

Inspecting seat belts and tether belts for wear or damage.

Cab Appearance

Cab Washing and Polishing

Guidelines for washing and polishing the vehicle's finish to protect it.

Care of Fiberglass Parts

Washing unpainted fiberglass parts with mild detergent and applying wax.

Care of Chrome Parts

Keeping chrome parts clean and protected to prevent rust.

Care of Exterior Lights

Cleaning headlight lenses by hand with mild soap and water.

Dashboard Care

Periodically wiping the dashboard with a water-dampened cloth.

Vinyl Upholstery Cleaning

Recommended cleaning procedures to prevent soiling and damage to vinyl upholstery.

In an Emergency

Hazard Warning Lights

Operating the hazard warning light switch tab to activate hazard lights.

Fire Extinguisher

Location of the fire extinguisher in the cab.

Emergency Kit, Optional

Contents of optional emergency kit package.

Towing

Instructions and warnings for towing the vehicle safely.

Emergency Starting With Jumper Cables

Step-by-step instructions for starting a vehicle with jumper cables.

Fire in the Cab

Information on urethane foam flammability and procedures for cab fires.

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