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freightliner CENTURY CLASS 2011 User Manual

freightliner CENTURY CLASS 2011
193 pages
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Maintenance Manual
CENTURY CLASS
STI-341-1
A24-00691-000
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freightliner CENTURY CLASS 2011 Specifications

General IconGeneral
Brandfreightliner
ModelCENTURY CLASS 2011
CategoryTrucks
LanguageEnglish

Summary

General Information

Determining Scheduled Maintenance Intervals

Procedure to determine vehicle maintenance schedules based on usage types.

Lubrication and Fluid Level Check

Details lubrication and fluid level checks for various service schedules.

Initial Maintenance (IM) Operations

Lists maintenance operations for the initial maintenance (IM) interval.

M1 Maintenance Interval Operations

Lists maintenance operations for the M1 interval for Service Schedules I, II, and III.

M2 Maintenance Interval Operations

Lists maintenance operations for the M2 interval for Service Schedules I, II, and III.

M3 Maintenance Interval Operations

Lists maintenance operations for the M3 interval for Service Schedules I, II, III, and IV.

Noise Emission Controls Maintenance

Details maintenance for noise emission controls and prohibits tampering.

Engine

Safety Precautions

Safety precautions applicable to all procedures within the Engine group.

Engine Drive Belt Inspection

Details visual inspection and tension checks for engine drive belts.

Engine Noise Panel Inspection (Noise Emission Control)

Inspects engine noise panels for damage and recommends replacement.

Engine Mount Inspection (Noise Emission Control)

Inspects engine mount isolators for wear and damage, recommends replacement.

Air Intake

Air Cleaner Element Inspection and Replacement

Details inspection and replacement procedures for the air cleaner element.

Air Compressor

Safety Precautions

Safety precautions for procedures related to the air compressor.

Air Compressor Inspection

Inspects air compressor intake hoses, connections, coolant lines, and air governor.

Alternators and Starters

Safety Precautions

Safety precautions for procedures related to alternators, batteries, and starters.

Alternator, Battery, and Starter Connections Check

Checks electrical connections, wiring, and cable integrity for alternator, battery, and starter.

Engine Cooling/Radiator

Safety Precautions

Safety precautions for procedures related to the engine cooling and radiator system.

Radiator Pressure Flushing and Coolant Change

Details procedures for flushing the cooling system and changing coolant.

Pressure Relief Cap Check

Checks the radiator cap for proper pressure maintenance and vacuum valve function.

Fan Clutch Check (Noise Emission Control)

Checks the fan clutch for proper operation, wear, and air leaks.

Clutch

Safety Precautions

Safety precautions for procedures related to the clutch system.

Eaton Fuller Clutch Release Bearing Lubrication

Lubricates optional Eaton Fuller clutch release bearings with grease fittings.

Meritor Clutch Release Bearing Lubrication

Lubricates optional Meritor clutch release bearings with grease fittings.

Transmission

Safety Precautions

Safety precautions for procedures related to the transmission system.

Manual and Automated Transmission Fluid Change, and Magnetic Plug Cleaning (Synthetic Lubricant)

Details changing transmission fluid and cleaning magnetic plugs for synthetic lubricants.

Allison Transmission Fluid and Filter Change

Details changing transmission fluid and filters for Allison transmissions.

Transmission Fluid Level Inspection

Inspects transmission fluid levels using cold and hot checks.

Frame and Frame Components

Safety Precautions

Safety precautions for procedures related to the frame and frame components.

Fifth Wheel Inspection

Inspects the fifth wheel assembly for cracks, wear, and proper operation.

Fifth Wheel Lubrication

Provides instructions for lubricating fifth wheel components after inspection.

Frame Fastener Torque Check

Checks torque of frame fasteners, excluding Huck bolt fasteners.

Suspension

Safety Precautions

Safety precautions for procedures related to the suspension system.

Front Suspension Check

Inspects front spring assemblies for cracks, breaks, or bends.

Rear Suspension Check

Checks rear suspension components including springs, brackets, and crossmembers.

Suspension Lubrication

Lubricates various suspension components like spring eyes and equalizer assemblies.

Suspension U-Bolt Torque Check

Checks U-bolt high nut torque in a diagonal pattern to prevent spring breakage.

Front Axle

Safety Precautions

Safety precautions for procedures related to the front axle system.

Knuckle Pin Lubrication, Meritor Axles

Lubricates knuckle pin bushings on Meritor axles using multipurpose chassis grease.

All-Axle Alignment Check

Checks axle alignment, parallelism, and thrust angle measurements for rear drive axles.

End-Play Check, Meritor Unitized Wheel Ends

Checks and adjusts end-play for Meritor unitized wheel ends using a dial indicator.

Steer Axle Hub Cap Vent Plug Inspection

Inspects steer axle hub cap vent plugs for leakage and contamination.

Rear Axle

Safety Precautions

Safety precautions for procedures related to the rear axle system.

Axle Lubricant and Filter Change, and Magnetic Strainer Cleaning

Details changing rear axle lubricant, filter, and cleaning magnetic strainers.

Axle Breather and Axle Lubricant Level Inspection

Inspects rear axle breather and lubricant level for proper operation.

Wheels and Tires

Wheel Nut and Rim Nut Check

Checks wheel and rim nut torque and tightening sequence to prevent damage.

Tire Check

Inspects tires for abnormal wear, damage, and proper inflation.

Driveline

Safety Precautions

Safety precautions for procedures related to the driveline system.

Driveline Inspection

Inspects U-joints, yokes, slip joints, and midship bearings for wear and damage.

Driveline Lubrication

Lubricates universal joints and slip joints with approved grease.

Brakes

Safety Precautions

Safety precautions for procedures related to the brake system.

Air Dryer Desiccant Replacement

Replaces the desiccant cartridge in Bendix AD-9 and AD-IP air dryers.

Brake Component Inspection

Inspects brake chambers, foundation brake components for wear and damage.

Air Brake System Valve Inspection

Inspects air brake system valves, especially on systems without scheduled maintenance.

Air Dryer Inspection

Inspects the air dryer for external damage and checks the heater/thermostat.

Versajust Slack Adjuster Inspection and Lubrication

Inspects and lubricates Versajust slack adjusters, checking for loose parts.

Steering

Safety Precautions

Safety precautions for procedures related to the steering system.

Drag Link Inspection

Inspects drag link for movement, loose castle nuts, and boot condition.

Power Steering Fluid and Filter Changing

Details changing power steering fluid and filter for Century Class Conventional and Argosy COE.

Power Steering Fluid Level Inspection

Inspects power steering fluid level in the reservoir for cold and hot conditions.

Rack and Pinion Steering Gear Inspection

Inspects rack and pinion steering system components for wear and damage.

Bellows Replacement, Rack and Pinion Steering Gear

Replaces bellows on the rack and pinion steering gear, ensuring proper sealant application.

Fuel

Safety Precautions

Safety precautions for procedures related to the fuel system.

Fuel Filter Replacement

Refers to engine manufacturer's manual for fuel filter removal and installation.

Fuel Separator Sight Bowl Cleaning and Element Replacement

Cleans sight bowl on ConMet fuel separators and replaces Racor filter elements.

Exhaust

Safety Precautions

Safety precautions for procedures related to the exhaust system.

Exhaust System Inspection (Noise Emission Control)

Inspects exhaust system for leakage, wear, or damage, and replaces parts.

CAT CGI Bellows Replacement

Replaces CGI bellows on CAT EPA07 compliant engines at M3 maintenance interval.

Cab

Cab Suspension Air Bag Inspection

Inspects cab suspension air bags and shock absorbers for wear and leakage.

Cab Tilt Pump Reservoir Fluid Level and System Check

Checks hydraulic fluid level and system for leaks in the cab tilt pump.

Mirror Folding Check

Checks that main mirrors fold freely on pivot points.

Door

Door Seal, Door Latch, Door Hinge, and Door Check Lubrication

Lubricates door seals, latches, hinges (pre-8/1/2005), and door checks with approved grease.

Heater and Air Conditioner

Safety Precautions

Safety precautions for procedures related to the air conditioning system.

Air Conditioner Inspection

Inspects refrigerant compressor pulley, drive plate, clutch coil, and hoses for proper function.

Air Filter Replacement

Replaces cab fresh air filters and sleeper HVAC filters every six months.

Hood, Grille, and Cab Fenders

Hood Rear Support Lubrication

Lubricates hood rear support brackets and isolators with approved multipurpose grease.

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