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freightliner Cargo User Manual

freightliner Cargo
120 pages
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Introduction
This manual provides information needed to operate
and understand the vehicle and its components. More
detailed information is contained in the
Owner’s War-
ranty Information for North America
booklet and in the
vehicle’s workshop and maintenance manuals.
Custom-built Cargo vehicles are equipped with various
chassis and cab components. Not all of the information
contained in this manual applies to every vehicle. For
details about components in your vehicle, refer to the
chassis specification pages included in all new vehicles
and to the vehicle specification decal, located inside the
vehicle.
For your reference, keep this manual in the vehicle at
all times.
IMPORTANT: Descriptions and specifications in this
manual were in effect at the time of printing. Freightliner
LLC reserves the right to discontinue models and to
change specifications or design at any time without no-
tice and without incurring obligation. Descriptions and
specifications contained in this publication provide no
warranty, expressed or implied, and are subject to revi-
sions and editions without notice.
Environmental Concerns and
Recommendations
Whenever you see instructions in this manual to discard
materials, you should first attempt to reclaim and re-
cycle them. To preserve our environment, follow appro-
priate environmental rules and regulations when dispos-
ing of materials.
Event Data Recorder
This vehicle is equipped with one or more devices that
record specific vehicle data. The type and amount of
data recorded varies depending on how the vehicle is
equipped (such as the brand of engine, if an air bag is
installed, or if the vehicle features a collision avoidance
system, etc.).
Customer Assistance Center
Having trouble finding service? Call the Freightliner
Customer Assistance Center at 1-800-385-4357 or
1-800-FTL-HELP, or the Sterling Customer Assistance
Center at 1-800-785-4357 or 1-800-STL-HELP. Call
night or day, weekdays or weekends for dealer referral,
vehicle information, breakdown coordination, or Fleet-
pack assistance. Our people are knowledgeable, pro-
fessional, and committed to following through to help
you keep your truck moving.
Foreword
4/06P
Printed in U.S.A.
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freightliner Cargo Specifications

General IconGeneral
Brandfreightliner
ModelCargo
CategoryTrucks
LanguageEnglish

Summary

Introduction to the Vehicle Manual

Environmental Concerns and Recommendations

Guidelines for proper disposal and environmental regulations.

Event Data Recorder

Information on vehicle data recording devices and their function.

Customer Assistance Center

Contact information for service and support.

Reporting Safety Defects

Procedures for reporting vehicle safety concerns to authorities.

Vehicle Identification

Vehicle Specification Decal

Details on the decal identifying vehicle model and major components.

Federal Motor Vehicle Safety Standard (FMVSS) Labels

Explanation of labels certifying compliance with US safety standards.

Canadian Motor Vehicle Safety Standard (CMVSS) Labels

Explanation of labels certifying compliance with Canadian safety standards.

Tire and Rim Labels

Information about labels indicating suitable tire and rim combinations.

EPA Vehicle Noise Emission Control Label

Details about the label related to vehicle noise emission standards.

Vehicle Access and Features

Cab Door Locks and Handles

Instructions for operating cab door locks and handles.

Door Windows

How to operate and adjust vehicle door windows.

Cab Entry and Exit

Steps for safely entering and exiting the vehicle cab.

Seats

Adjustment procedures for various seat types and features.

Seat Belts and Tether Belts

Information on seat belt systems and their importance for safety.

Seat Belt Operation

Detailed instructions on how to properly use seat belts.

Fuse/Relay/Circuit Breaker Identification

Identification and location of vehicle fuses, relays, and circuit breakers.

Cab Tilting

Procedure for tilting the cab for engine access and safety precautions.

Front Access Panel

Instructions for opening and closing the front access panel.

Back-of-Cab Grab Handle, Step, and Deck Plate

Description of exterior access points for the rear of the cab.

Driver Controls and Instruments

Instrument and Control Panel

Overview of the vehicle's dashboard layout and components.

Ignition Switch and Key

How to use the ignition switch for starting and operating the vehicle.

Panel Light Control

Adjusting the brightness of instrument panel lighting.

Headlight Switch and Daytime Running Lights

Operation of headlights and daytime running light systems.

Dome Light Switch

Control for the interior dome light, including auto-on function.

Windshield Wipers

Operation of windshield wipers at different speeds and delay modes.

Windshield Washer

How to activate the windshield washer system.

Interrupt Switch

Function of the switch for temporarily turning off marker lights.

Cummins Electronic Engine

Overview of the electronic engine control system and warning lights.

Parking Brake Control Valve Knob

Operation of the parking brake system.

Air Suspension Dump Valve, Optional

Function of the optional air suspension dump valve.

Cigar Lighter

How to use the cigar lighter and ashtray.

Turn Signal Switch

Operation of turn signals and hazard warning lights.

Electric Horn

How to sound the electric horn.

Air Horn, Optional

How to sound the optional air-operated horn.

Hazard Warning Light Switch

Operation of the hazard warning light system.

Allison Automatic Transmission Controls

Information on operating the electronic shift selector for automatic transmissions.

Suspension Seat Adjustment Controls

How to adjust suspension seat features for comfort.

Vernier Throttle Control, Optional

Using the optional vernier throttle for engine speed adjustment.

Warning and Indicator Lights

Identification and meaning of dashboard warning and indicator lights.

Speedometer

How the speedometer and odometer function.

Tachometer

Understanding engine speed indicated by the tachometer.

Water Temperature Gauge

Monitoring engine coolant temperature with the gauge.

Engine Oil Pressure Gauge

Checking engine oil pressure using the gauge.

Voltmeter

Monitoring vehicle charging system voltage with the voltmeter.

Primary and Secondary Air Pressure Gauges

Reading air pressure in the primary and secondary brake systems.

Fuel Gauge

Indicating the amount of fuel in the vehicle's tank(s).

Intake-Air Restriction Indicator

Monitoring air cleaner restriction levels.

Transmission Oil Temperature Gauge

Checking transmission fluid temperature.

Heater and Ventilation System

Operation of the climate control panel for heating and ventilation.

Engines

Engine Starting

Step-by-step procedures for starting the Cummins engine.

Cold Start Manifold Heater

Use of the manifold heater for cold weather starting.

Cold Weather Operation

Preparations and practices for operating in low temperatures.

Engine Break-In

Recommended procedures for the initial service period of a new engine.

Engine Operation

Guidelines for safe and efficient engine operation.

Engine Shutdown

Proper procedures for shutting down the engine.

High Altitude Operation

Considerations for operating the engine at high altitudes.

Engine Braking System, Optional

How to use the optional engine braking system for slowing down.

Transmissions

Fuller Straight-Shift Models

Information on operating Fuller 5-speed and 6-speed manual transmissions.

Allison Automatic Transmissions

Operation of MD-series automatic transmissions with electronic shift controls.

Clutches, Rear Axles, and Steering

Clutches

General information, operation, and maintenance of the clutch system.

Rear Axles

Operation of Meritor two-speed rear axles and differential lock.

Steering System

Information on the power steering system and wheel alignment.

Brakes

Air Brake System

General information and operation of the dual air brake system.

Cab Appearance

Cab Washing and Polishing

Guidelines for cleaning and protecting the vehicle's exterior finish.

Care of Chromed Parts and Stainless-Steel Clad Parts

Procedures for cleaning and maintaining exterior trim.

Dashboard Care

How to clean and maintain the vehicle's dashboard.

Vinyl Upholstery Cleaning

Methods for cleaning and preserving vinyl interior upholstery.

Cloth Upholstery Cleaning

Techniques for cleaning fabric upholstery and removing stains.

Pretrip Inspection and Daily Maintenance

Pretrip Inspection Checklist

A comprehensive checklist for daily vehicle inspections before operation.

Pretrip Inspection and Daily Maintenance Procedures

Detailed steps for performing vehicle inspections and routine maintenance.

In an Emergency

Hazard Warning Lights

How to activate and deactivate hazard warning lights.

Towing

Procedures and safety precautions for towing the vehicle.

Emergency Starting With Jumper Cables

Step-by-step guide for jump-starting a vehicle using jumper cables.

Fire in the Cab

Actions to take in the event of a fire inside the vehicle cab.

Fifth Wheels

Holland Fifth Wheels

Information on Holland fifth wheel types and locking mechanisms.

Fontaine® Fifth Wheels

Details on Fontaine fifth wheel operation and kingpin locking.

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