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freightliner FL60 1998 User Manual

freightliner FL60 1998
148 pages
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BUSINESS CLASS TRUCKS MAINTENANCE MANUAL
Models: FL50
FL60
FL70
FL80
FL106
FL112
MB50
MB60
MB70
MB80
STI-266 (2/04P)
Published by
Freightliner LLC
4747 N. Channel Ave.
Portland, OR 97217
Printed in U.S.A.
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freightliner FL60 1998 Specifications

General IconGeneral
Brandfreightliner
ModelFL60 1998
CategoryTrucks
LanguageEnglish

Summary

General Information

Lubrication and Fluid Level Check (M1, all models but FL112): 00–15

M1 interval lubrication and fluid level checks for models other than FL112.

Lubrication and Fluid Level Check (M2, all models but FL112): 00–16

M2 interval lubrication and fluid level checks for models other than FL112.

Lubrication and Fluid Level Check (M1, FL112 models only): 00–17

M1 interval lubrication and fluid level checks for FL112 models.

Lubrication Tables: 00–18

Visual guide and list of lubrication points for various vehicle models.

Engine

Engine Drive Belt Inspection (01–02)

Inspection procedures for engine drive belts to prevent premature wear or overheating.

Air Intake

Air Cleaner Element Inspecting and Replacing (09–01)

Procedures for inspecting and replacing the air cleaner element based on restriction.

Air Compressor

Air Compressor Inspecting, Bendix (13–01)

Inspection of air intake lines, oil supply, and cooling fins for condition and cleanliness.

Air Compressor Rebuilding/ Replacing, Bendix (13–02)

Disassembly, cleaning, and inspection for air compressor rebuild or replacement.

Alternator and Starter

Alternator, Battery, and Starter Checking (15–01)

Checks for battery gas release, belt tension, electrical connections, and wiring integrity.

Engine Cooling/Radiator

Radiator Pressure Flushing and Coolant Changing (20–02)

Procedures for draining, flushing, and changing engine coolant.

Fan Clutch Checking (Noise Emission Control) (20–03)

Checking Eaton Viscous and Horton Advantage fan clutches for damage and operation.

Clutch

Clutch Release Bearing and Release Cross-Shaft Lubricating (25–01)

Lubrication procedures for the clutch release bearing and cross-shaft.

Hydraulic Fluid Level Checking (25–03)

Checking the hydraulic fluid level in the clutch system reservoir.

Hydraulic Fluid Replacing (25–04)

Procedures for replacing clutch hydraulic fluid and bleeding the system.

Transmission

Manual Transmission Fluid Level Checking (26–01)

Checking the lubricant level in manual transmissions.

Eaton Fuller and Meritor Transmission Fluid Changing and Magnetic Plug Cleaning (26–02)

Procedures for changing fluid and cleaning magnetic plugs in Eaton Fuller/Meritor transmissions.

Allison Transmission Fluid and Filter Changing (26–05)

Procedures for changing fluid and filters in Allison AT Series transmissions.

Chrysler Transmission Fluid and Filter Changing (26–06)

Procedures for changing fluid and filter in Chrysler transmissions.

Chrysler Transmission Band Adjusting (26–07)

Adjusting front and rear bands in Chrysler transmissions.

Aisin Transmission Fluid and Filter Changing and Magnetic Plug Cleaning (26–08)

Procedures for changing fluid and filter, and cleaning magnetic plugs in Aisin transmissions.

Mercedes-Benz (MBT) Transmission Leak Checking (26–09)

Checking for leaks at various points in Mercedes-Benz transmissions.

Mercedes-Benz Transmission Fluid Changing and Magnetic Plug Cleaning (26–10)

Procedures for changing fluid and cleaning magnetic plugs in Mercedes-Benz transmissions.

Frame and Frame Components

Frame Fastener Torque Checking (31–01)

Checking and tightening frame fastener torque values for Freightliner and Hendrickson suspension.

Suspension

Suspension Inspecting (32–01)

Inspection of spring assemblies, brackets, crossmembers, and shock absorbers.

Front Axle

Rear Axle

Driveline

Brakes

Steering

Fuel

Electrical, Instruments, and Controls

Heater and Air Conditioner

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