freightliner FL106 1998 User Manual

BUSINESS CLASS TRUCKS MAINTENANCE MANUAL
Models: FL50
FL60
FL70
FL80
FL106
FL112
MB50
MB60
MB70
MB80
STI-266 (2/04P)
Published by
Freightliner LLC
4747 N. Channel Ave.
Portland, OR 97217
Printed in U.S.A.

freightliner FL106 1998 Specifications

General

Brand	freightliner
Model	FL106 1998
Category	Trucks
Language	English

Summary

General Information

Torque Specifications Tables: 00–03

Provides torque values for U.S. customary thread fasteners, lubricated or plated.

Scheduled Maintenance Intervals, Description and Use: 00–05

Explains how to determine and perform maintenance intervals based on vehicle usage.

Maintenance Schedule Table: 00–06

Details maintenance schedules (I, II, III) based on annual mileage and vehicle models.

Maintenance Interval Tables: 00–07

Lists maintenance intervals for Schedule I (FL50/60/70/80/106/112 models).

Maintenance Operation Sets Tables: 00–08

Shows which maintenance operations are performed in each operation set (IM, M1-M5).

Initial Maintenance (IM) Operations Table: 00–09

Lists operations performed during initial maintenance (IM).

M1 Maintenance Interval Operations Table: 00–10

Details operations for the M1 maintenance interval.

M2 Maintenance Interval Operations Table: 00–11

Lists operations for the M2 maintenance interval.

M3 Maintenance Interval Operations Table: 00–12

Details operations for the M3 maintenance interval.

M4 Maintenance Interval Operations Table: 00–13

Lists operations for the M4 maintenance interval.

M5 Maintenance Interval Operations Table: 00–14

Details operations for the M5 maintenance interval.

Lubrication and Fluid Level Check (M1, all models but FL112): 00–15

Lists M1 lubrication/fluid checks for models other than FL112.

Lubrication and Fluid Level Check (M2, all models but FL112): 00–16

Lists M2 lubrication/fluid checks for models other than FL112.

Lubrication and Fluid Level Check (M1, FL112 models only): 00–17

Lists M1 lubrication/fluid checks specifically for FL112 models.

Lubrication Tables: 00–18

Illustrates and lists lubrication points for models other than FL112.

Engine

Engine Drive Belt Inspection

Instructions for inspecting engine drive belts for wear and damage.

Air Intake

Air Cleaner Element Inspecting and Replacing

Procedure for inspecting and replacing the air cleaner element.

Air Compressor

Air Compressor Inspecting, Bendix

Steps for inspecting the Bendix air compressor.

Air Compressor Rebuilding/ Replacing, Bendix

Procedures for rebuilding or replacing the Bendix air compressor.

Alternator and Starter

Alternator, Battery, and Starter Checking

Procedures for checking the alternator, battery, and starter systems.

Engine Cooling/Radiator

Radiator Pressure Flushing and Coolant Changing

Steps for flushing the radiator and changing the coolant.

Clutch

Clutch (Pull-Type) Inspecting and Adjusting

Procedures for inspecting and adjusting pull-type clutches.

Hydraulic Fluid Level Checking

Hydraulic Fluid Replacing

Frame and Frame Components

Fifth Wheel Inspecting

Fifth Wheel Lubricating

Frame Fastener Torque Checking

Details checking and tightening frame fastener torque values.

Suspension

Suspension Inspecting

Procedures for inspecting front/rear suspension assemblies and related parts.

Suspension Lubricating

U-Bolt Torque Checking

How to check and tighten U-bolt torque on axles.

Front Axle

All-Axle Alignment Checking

How to check axle alignment, parallelism, and thrust angles.

All-Wheel-Drive Front Axle Oil Changing

All-Wheel-Drive Front Axle Oil Level Checking

Wheels and Tires

Wheel Nut Checking

Procedures for checking wheel nut torque on disc and spoke wheels.

Driveline

Driveline Inspecting

Driveline Lubricating

Brakes

Air Brake Valve Disassembly, Cleaning, and Inspecting, Bendix E–12, QR–1, R–14, SR–1, ST–3, TC–7, and TP–5

Air Brake Valve Inspecting and Leak Checking, Bendix BP–R1

Air Brake Valve Operation Checking, Bendix BP–R1 and E–12

Air Dryer Checking, Bendix AD–9

Air Dryer Desiccant Replacing, Bendix AD–9

Air Dryer Desiccant Replacing, Meritor WABCO System Saver 1000

Air Reservoir Automatic Drain Valve Disassembly, Cleaning, Inspecting, and Lubricating, Bendix DV–2

Automatic Slack Adjuster Checking, Meritor

Automatic Slack Adjuster Inspecting and Adjusting, Gunite

Procedures for inspecting and adjusting Gunite automatic slack adjusters.

Automatic Slack Adjuster Inspecting, Meritor

Automatic Slack Adjuster Lubricating, Gunite

Automatic Slack Adjuster Lubricating, Haldex

Automatic Slack Adjuster Lubricating, Meritor

Brake Chamber Inspecting (All Models)

Procedures for inspecting brake chambers on all models.

Brake Lines Checking, Hydraulic Disc Brakes

Brake Lining Wear Checking, Hydraulic Disc Brakes

Meritor Brake Adjusting, Manual Slack Adjusters

Procedures for adjusting Meritor manual slack adjusters.

Power Booster Checking, Bendix Hydro-Max®

Fuel

Fuel Tank Draining and Vent Checking

Gasoline In-Tank Fuel Filter Replacement

Procedure for replacing the gasoline in-tank fuel filter.

Exhaust

Exhaust System Inspecting (Noise Emission Controls)

Electrical, Instruments, and Controls

Electrical System Checking

Procedures for checking the vehicle's electrical system.

Heater and Air Conditioner

Air Conditioner Checking, R–12 and R–134a Refrigerant Systems

How to check the air conditioner system for R-12 and R-134a refrigerants.